China OEM Customized Alloy Carbon Steel Products Parts CZPT with Hot selling

Solution Description

 Customized Alloy Carbon Metal Items Elements Casting    
one. Company Profile:

 
Specializing in the manufacturing of lost wax expense castings and completed merchandise in carbon steel and alloy steel, our business is a world course manufacturer and provider of expense castings in China. It is made up of 2 major services, both steel casting foundry and CNC machining manufacturing facility which enable us to provide each precision castings and concluded goods with an yearly creation ability of more than twenty,000 tons, and the goods are primarily exported to Europe, The us, Japan and other locations around the globe.
The headquarters of our firm is found in the CZPT industrial city Xihu (West Lake) Dis., HangZhou in China. It is very hassle-free to be attained with an useful geographic placement it is positioned about 30 kilometers absent from the Bei-lun Port which is the 2nd most significant port in China, and about fifteen kilometers absent from the Lishe Worldwide Airport. The principal production base of the solid steel foundry is situated in Qiucun Town, Xihu (West Lake) Dis., HangZhou, a distance of 15 kilometers away from the Headquarters. Our business was proven in 1992, it addresses a total spot of 40,500 sq. meters and now has more than 500 staff, such as ten engineers and sixty technicians. The firm owns a brand-new foundry, which covers an area of far more than 30,000 square meters.
Our products protect a wide selection of industries which includes teach railway, automobile truck, building machinery, mining equipment, forklift, agricultural equipment, shipbuilding, petroleum machinery, development, valve and pumps, electric powered machine ,hardware, energy equipment and so on. We are able to create items in accordance to customers’ drawings or samples, we target on equally carbon steel and alloy steel. Up to today, much more than a hundred raw components and 5,000 varieties of various merchandise have been produced and made by us. We are common with the various industrial requirements, this sort of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

 

two. Heritage:
Given that 1992

1992 HangZhou Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng Equipment Manufacturing Manufacturing unit was established. Mostly engaged in machining.
1999 Renovation investment casting manufacturing strains in Xihu (West Lake) Dis.ng, generation of precision casting, generation ability of 5000 tons.
2001 Attained ISO9001:2000 certification.
2003 Goods commenced to export.
2005 HangZhou Xihu (West Lake) Dis. Huawei expenditure casting  co.,ltd was proven. 
2007 Cooperating with Bombardier, very first the OEM railway client overseas.
2008 All casting generation line moved to Huawei, generation capability of 15000 tons.
Cooperating with Hyundai motor firm in North America, the first OEM car buyer abroad.
2009 HangZhou Qianhao steel product  co.,ltd was recognized. Mostly engaged in machining and import &  export business.
2011 Obtained TS16949:2009&ISO14001:2004 certificate.
2012 Cooperating with CZPT in Korea, first the OEM development machinery customer abroad.
2013 Huawei expanded creation ability to 20000 tons.
2014 Developing ERP creation management system, implementation of 6S administration.
2015 Developing a totally automatic wax and shell producing procedure flow line in Huawei.

3. Overview of Manufacturing facility—Huawei Investment Casting

 

  1. Set up in 2005, plant area addresses much more than thirty,000  square    meters, with much more than 350 staff.
  2. Making use of superior misplaced wax expenditure casting procedure, geared up with a number of CZPT varieties of energy-conserving & environmentally-welcoming generation strains including a completely automated wax and shell creating approach stream line, as effectively as 2 mesh belt CZPT heat remedy creation traces.
  3. Once-a-year production ability is twenty,000 tons.

 
four. Overview of Manufacturing unit—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
 

  1. Established in 1992,plant location covers 10,000 sq. meters, with far more than a hundred and sixty employees.
  2. Outfitted with full advanced CNC machining equipments, such as a lot more than 20 vertical and horizontal centers, and more than 30 CNC devices  and fifty other machining equipments.
  3. The machining CZPT is completely unbiased from the casting foundry and has an unbiased management team and tailored business model to suit.  In addition to the casting, forging and machining, it also has the CZPT to  machine a variety of  profiles.

five. Our Mission:
Generate the Greatest Price for Customers,Add for Products Producing in the Planet.
six. Our Values:
Moving with the Instances
Groundbreaking and Innovation
Harmony and Win-Get
Striving for Excellence
 
seven. Xihu (West Lake) Dis.n Assets:
Functioning Style: Sincere pragmatic ,  Persistent effort ,  Teamwork ,  Struggle&Transcend
Worker Picture: Elegant fashion,  Polite and courteous,  Warmly and humble,  Be neither Arrogance nor Inferiority,  Preciseness and Specialist.

Xihu (West Lake) Dis.n sources
Casting Engineers three
Materials Engineers 1
Heat Remedy Engineers1 one
Machining Engineers12 5
Professional Technician 12
QA 28
Manufacturing Administrators fifty five
Revenue &Customer Services Staffs18 eighteen
Immediate Labor 390
Total :513

8. Annual Turnover:
Expected Target : Up to 2571, annual turnover exceeds sixty million pounds

         Annual turnover(Unit: Million Pounds)
2005 $ 7.4m
2006 $ 9.0m
2007 $ twelve.6m
2008 $ 16.0m
2009 $ 10.7m
2571 $ 15.5m
2011 $ eighteen.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

9. Product Descripition:
 

Description Expenditure casting 
Content Carbon steel, alloy metal, stainless metal
Procedure Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface area roughness Ra 12.5um
Casting fat range .1-90kg
Size Max linear dimensions: 1200mm, Max diameter dimensions: 600mm
Machining Precision Positioning precision .008mm, Rep. position. accuracy .006mm
Machining surface area roughness Ra0.8~6.3um
Max Machining Vacation Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Substance regular GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Provider offered OEM & ODM 
Good quality management flaws,one hundred% inspection ahead of packing  
Application Practice & railway, automobile& truck, design machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, building, valve and pumps, electric powered machine, hardware, electrical power equipment and so on.

10. Solution Profile:

one. Material percentage alloy steel:forty five%          
carbon steel:35%
stainless metal:10%
iron:ten%
2. Casting weight percentage .1-5kg:forty%
5-20kg:30%
twenty-40kg:twenty%
earlier mentioned 40kg:ten%
three. Sector percentage Parts for teach & railway: twenty five%
Components for auto & truck: thirty%
Parts for construction equipment & forklift: twenty five%
Components for agricultural machinery:10%
Other equipment factors:ten%
4. Globa industry share United States:30%
Europe:35%
Japan& Korea:15%
Domestic marketplace:fifteen%
Other:15%
5. Generation ability Manufacturing Potential: twenty five,000 tons / yr
The Current Production Output: 18,000 tons / year
Manufacturing Saturation Share:72%

eleven. Production  Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece lower-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat remedy

12. Significant Machining Equipment Listing:

Machining Abilities
A few-Axis turning centre: 1 Four-Axis Vertical Device Heart: 21
Four-Axis Horizontal Device Centre: one CNC Milling Machine: six
Vertical Lifting Milling Device:4  Universal Milling Equipment: 2
Aircraft Milling Equipment: two Fase Milling Device: 3
CNC Lathe Machine: 27 Oblique Xihu (West Lake) Dis. CNC Lathe Equipment: 2
Motor Lathe Equipment: six Unique Lathe: 5
Radial Drilling Machine: 4 Porous Drilling Equipment: 1
CNC Drilling Equipment: 5 Cylindrical Drilling Machine: 11

thirteen. Essential Screening Equipments:

1.Immediate-Reading through Spectrometer 12.3D Scanner
two.Non-contact infrared thermometer thirteen.Coordinate Measuring Machine
3.Metallographic Microscope 14.Floor Roughness Tester
four.Pressure Tester 15.Ultrasonic Screening Device(HS600)
five.Reduced Temperature Chamber For Impact Specimen sixteen.Coating thickness gauge
6.Influence Test Equipment 17.Moveable CZPT Particle Tester
7.Magnetic Particle Testing Device eighteen.Transportable Hardness Tester
8.Ultrasonic Testing Equipment 19.Hardness Take a look at  Machine
nine.X-ray tester 20.Rockwell Hardness Examination Device
10.Surface Roughness Tester 21.Speak to infrared thermometer
11.Movie Measurement Device  

14. We give different take a look at facilities as mentioned below:

1. Chemical analysis
two. Tensile power
3. Elongation rate
four. Shrinkage charge
5. Effect test 
6. Harness check
7. Metallography
8. Non-harmful tests(including dye-penetrant, ultrasonic, CZPT particle and radiography)
nine. Surface roughness test 
10. CMM test 
11. 3D scanner 

15. APQP and Inspection Report:

APQP-Casting  

  1. Method Stream Diagrams
  2. Handle Prepare
  3. Method FMEA
  4. Casting Procedure Instruction
  5. Solidification Simulation Report
  6. Heat Therapy Work Instruction
  7. Casting Closing High quality Management WI
  8. Visual Inspection VI For Floor Irregularities
APQP-Machining 

  1. Method Stream Diagrams
  2. Control Program
  3. Process FMEA
  4. Machining Procedure Instruction
  5. Gauge Listing And Validation Strategy
  6. Closing High quality Management WI 
Inspection Report-Casting

  1. Substance Examination Report(A)
  2. Content Check Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Harmful Test Report
  7. Coating Examination Report
  8. Visual Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other Quality Document 

  1. PPAP Checklist
  2. Measurement Method Evaluation Study
  3. Process Capacity Scientific studies
  4. Corrective Motion Report(8D)
  5. Packaging Instruction

16. Main Competition Positive aspects:
Rewards 1:High Engineering and Specialized Functionality

  1. An industry’s prime engineering specialized staff , with special capabilities and rich knowledge in product design and style, casting ,heat treating and machining fields.
  2. Based mostly on consumer demands, in the starting of item growth, supply a answer, casting style, by structural component created to casting parts, improve the product style, then decrease expenses and creating the ideal price for the buyers.
  3. Specific Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Proficient with Those Troubles at Wax Injection & Shell Creating Processes When Producing the Parts with Inner-Sophisticated-Constructions.
  4. Use casting simulation investigation technique computer software 100%  to make sure the good results of the a single-time demo sample.

Rewards 2: Sophisticated Inspection Gear & Powerful Quality Assurance Ability

  1. Our testing equipments are not only leading in the business, and also has a quite complete variety, they are components guarantee to ensure us continue to give large-good quality items for our consumers.
  2. Carrying out ISO9001 and TS16949 top quality administration program, entire implementation of 6S and Kanban website administration, which is application guarantee of the good quality.
  3. IQC, IPQC and FQC top quality administration team to control the total manufacturing process, successfully avoid the technology of  unqualified solution.
  4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
  5. We sticks to the top quality administration philosophy that “Starting up from the customer requirements and ending with their gratification, concentrating on customer calls for and exceeding their anticipations”.

Advantages3: Very good Client Support

  1. XIHU (WEST LAKE) DIS.NG can provide consumers with great provider, our staff have abundant commercial encounter, good language capability, and rich foundry or mechanical qualifications. We are dedicated to delivering customers with precise, watchful and fast support.
  2. Quotation, High quality Grievances and Email Reaction get quick effective feedback inside forty eight hrs.
  3. We have carried out an data-based management which is driven by an ERP and PMC system, to guarantee on time shipping charge: ninety five%

 Benefits 4: Effective Deep-processing Capability 
  It is the ideal core aggressive benefit different with others in the market

  1. Machining functionality as the very same as casting, the machining CZPT is fully unbiased from the casting foundry and has an independent management staff and personalized business design to suit.
  2. XIHU (WEST LAKE) DIS.NG has finished a transformation and upgraded to a deep-processing producer with expanded production abilities and is fully commited to be geared up with other abilities other than casting, we target on building terminal items for best-finish marketplaces.
  3. Higher technical material in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive gain, it is the greatest choice for you.

17. Get in touch with Information:

 

Sprockets are made to ISO606 and ASME B29.a hundred standards, obtainable in plate, single and double hub configurations, constructed from large high quality carbon metal, optional tapered bushings simplify set up and elimination, treatment options obtainable on request, like black oxide
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China OEM Customized Alloy Carbon Steel Products Parts CZPT     with Hot selling