China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

Product Description

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

Product Name:

Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

T5~T6

MOQ for batch order

For cnc machining metal parts: 50 pcs

Lead Time

7-20 days for transmission parts harden teeth sprocket

Main Materials

Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

Stainless steel: 201SS,301SS,304SS,316SS etc.

Brass: C37700,C28000, C11000,C36000 etc

Surface Treatment

Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Certificate

Our Customer

OurTeam

Our Package & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

4, Customized Packing As Clients Request is Available.

Customer Feedback

FAQ

1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.

2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

 

Standard Or Nonstandard: Nonstandard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

drive sprocket

Can drive sprockets be used in robotics and automation?

Yes, drive sprockets are commonly used in robotics and automation systems. In these applications, drive sprockets are used in conjunction with chains or belts to transmit power and motion between different components of the system.

Robotics and automation systems often require precise and efficient power transmission to control the movement of robotic arms, conveyor belts, and other mechanical parts. Drive sprockets, along with chains or belts, offer a reliable and flexible solution for achieving this.

Drive sprockets used in robotics and automation are typically made from materials like steel or aluminum, depending on the specific application requirements. Steel sprockets are preferred for heavy-duty and high-load applications, while aluminum sprockets are used in situations where weight reduction is crucial for improving the robot’s speed and agility.

The design of the drive sprocket and the selection of the chain or belt also play a crucial role in the performance of the robotics and automation system. Engineers carefully calculate the gear ratios, torque requirements, and speed to ensure smooth and precise motion control.

Furthermore, drive sprockets can be combined with various sensors and feedback systems to enable closed-loop control, allowing robots to adapt their movements based on real-time data and achieve greater accuracy.

Overall, drive sprockets are integral components in robotics and automation systems, providing a dependable and efficient method for power transmission and motion control, essential for the smooth operation of these advanced technologies.

drive sprocket

How do I prevent chain slippage and skipping issues with drive sprockets?

Chain slippage and skipping issues with drive sprockets can lead to poor power transmission, decreased efficiency, and potential safety hazards. To prevent these problems, you can take the following measures:

  • 1. Proper Chain Tension: Ensure that the chain tension is within the manufacturer’s recommended range. Too much tension can overload the sprockets and chain, leading to premature wear, while too little tension can cause the chain to slip or skip.
  • 2. Regular Lubrication: Keep the chain and drive sprockets well-lubricated with the appropriate chain lubricant. Lubrication reduces friction and wear, improving the overall efficiency of the power transmission system.
  • 3. Correct Chain Size and Type: Use the correct size and type of chain for your drive sprockets. Mismatched chains can cause irregular engagement with the sprockets, leading to slippage and skipping.
  • 4. Check for Chain Wear: Regularly inspect the chain for signs of wear, such as elongation or stiff links. Replace the chain when it reaches its recommended wear limit to maintain proper engagement with the sprockets.
  • 5. Sprocket Inspection: Inspect the drive sprockets for wear, damage, or worn-out teeth. Worn sprockets can cause the chain to slip or skip. Replace sprockets when necessary.
  • 6. Avoid Overloading: Avoid subjecting the power transmission system to excessive loads or sudden torque, as this can lead to chain slippage or even chain breakage.
  • 7. Maintain Proper Alignment: Ensure that the drive sprockets and driven sprockets are correctly aligned. Misalignment can cause uneven wear on the chain and sprockets, leading to slippage.
  • 8. Address Chain Tensioner Issues: If your system includes chain tensioners, ensure that they are functioning correctly and not causing unnecessary tension or slack in the chain.
  • 9. Replace Worn Components: When replacing the chain or sprockets, ensure that all components are compatible and in good condition.

By following these preventive measures and conducting regular maintenance, you can reduce the risk of chain slippage and skipping issues, prolong the lifespan of your drive sprockets, and maintain the overall efficiency of your power transmission system.

drive sprocket

How do drive sprockets work in conjunction with chains and other components?

In a mechanical power transmission system, drive sprockets play a vital role in working with chains and other components to transfer rotational motion and power from one shaft to another. The interaction between drive sprockets, chains, and additional components is essential for the efficient functioning of the system.

1. Chain Engagement: Drive sprockets are designed with teeth that correspond to the pitch of the chain they are intended to work with. When power is applied to the drive sprocket, it rotates, causing the teeth to engage with the links of the chain. This engagement creates a positive drive system, where the sprocket and chain move in sync, transmitting motion and power along the chain’s length.

2. Chain Wrap: The chain wraps partially around the circumference of the drive sprocket. The degree of wrap, known as the chain wrap angle, influences the efficiency of power transmission and the sprocket’s ability to maintain a secure grip on the chain. A larger chain wrap angle generally results in better power transmission and reduced likelihood of chain slippage.

3. Chain Tension: To maintain proper chain engagement, tension must be applied to the chain. Drive sprockets are often mounted on an adjustable shaft or a tensioner to ensure the chain remains tight. Proper chain tension prevents excess slack, reduces vibration, and minimizes the risk of the chain disengaging from the sprocket.

4. Interaction with Driven Sprockets: In many systems, the drive sprocket is connected to a driven sprocket through a continuous loop of chain. When the drive sprocket rotates, it pulls the chain along, causing the driven sprocket to rotate as well. This allows the transmission of motion and power from the input shaft (connected to the drive sprocket) to the output shaft (connected to the driven sprocket).

5. Gear Ratio: The combination of the number of teeth on the drive sprocket and the driven sprocket determines the gear ratio of the system. The gear ratio affects the speed and torque output of the mechanical system. By altering the size of the sprockets, the gear ratio can be modified to suit specific operational requirements.

6. Lubrication: Proper lubrication of the chain-sprocket interface is crucial for reducing friction, wear, and noise. Lubricants ensure smooth movement of the chain on the sprocket, thereby enhancing the overall efficiency and lifespan of the system.

Overall, drive sprockets, in conjunction with chains and other components, facilitate the efficient and reliable transfer of power in mechanical systems. Their precise design, engagement with the chain, and interaction with driven sprockets ensure smooth and controlled motion, making them essential components in a wide range of applications.

China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
editor by CX 2023-10-02