China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

Product Description

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

Product Name:

Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

T5~T6

MOQ for batch order

For cnc machining metal parts: 50 pcs

Lead Time

7-20 days for transmission parts harden teeth sprocket

Main Materials

Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

Stainless steel: 201SS,301SS,304SS,316SS etc.

Brass: C37700,C28000, C11000,C36000 etc

Surface Treatment

Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Certificate

Our Customer

OurTeam

Our Package & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

4, Customized Packing As Clients Request is Available.

Customer Feedback

FAQ

1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.

2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

 

Standard Or Nonstandard: Nonstandard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Customization:
Available

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Customized Request

drive sprocket

How do I align drive sprockets properly for smooth power transmission?

Proper alignment of drive sprockets is crucial for ensuring smooth power transmission and preventing premature wear on the sprockets and chains. Improper alignment can lead to increased friction, noise, and vibration, reducing the efficiency and lifespan of the system. Here are the steps to align drive sprockets properly:

  1. 1. Identify Reference Points: Choose reference points on the driving and driven shafts, such as coupling flanges or other fixed points, that will be used for alignment.
  2. 2. Initial Alignment: Perform an initial rough alignment of the sprockets so that the shafts are roughly parallel. This can be done visually or by using alignment tools.
  3. 3. Alignment Tools: For precise alignment, use alignment tools such as straightedges, dial indicators, or laser alignment systems. These tools help measure the offset and angular misalignment between the sprockets.
  4. 4. Adjusting Sprocket Position: Loosen the mounting bolts of the driven sprocket and use the alignment tools to measure the misalignment. Adjust the position of the sprocket accordingly to minimize the misalignment.
  5. 5. Check Tension: Ensure that the chain tension is within the recommended range. Excessive tension can lead to misalignment, so adjust the tension if necessary.
  6. 6. Verify Alignment: After making adjustments, recheck the alignment using the alignment tools to confirm that the sprockets are properly aligned.
  7. 7. Tighten Bolts: Once the alignment is verified, tighten the mounting bolts of the driven sprocket securely to maintain the alignment.

Regularly inspect and re-align the drive sprockets during maintenance intervals or when any changes are made to the machinery. Proper alignment will not only improve power transmission efficiency but also extend the lifespan of the sprockets and chains.

drive sprocket

Can drive sprockets be used in automotive and motorcycle applications?

Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

Automotive Applications:

In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

Motorcycle Applications:

In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    How do I choose the right size and pitch of a drive sprocket for my specific application?

    Choosing the correct size and pitch of a drive sprocket is essential to ensure the proper functioning and efficiency of the power transmission system. Here are the steps to help you select the right drive sprocket for your specific application:

    1. Identify the Power Requirements: Determine the amount of power (torque and speed) required to drive the driven component. Consider factors such as load, operating conditions, and the desired speed of the driven component.
    2. Calculate the Gear Ratio: Calculate the desired gear ratio between the driving and driven sprockets. The gear ratio is determined by dividing the number of teeth on the driven sprocket by the number of teeth on the driving sprocket. Adjusting the gear ratio allows you to control the speed and torque of the driven component.
    3. Choose the Pitch: The pitch of the sprocket should match the pitch of the chain or belt in the system. The pitch refers to the distance between adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″, 0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket have the same pitch to achieve proper engagement and smooth power transfer.
    4. Select the Number of Teeth: Once you have the desired gear ratio and the pitch size, calculate the number of teeth needed on each sprocket. The number of teeth on the driven sprocket should be divided by the gear ratio to determine the number of teeth on the driving sprocket.
    5. Consider the Sprocket Material: The material of the sprocket is crucial, especially in high-load or high-speed applications. Common materials include steel, stainless steel, and aluminum. Each material has its own set of properties, including strength, weight, and resistance to wear and corrosion. Choose the material that best suits the demands of your application.
    6. Check for Compatibility: Ensure that the chosen sprocket is compatible with the specific chain or belt you are using. The sprocket’s tooth profile and pitch diameter should match the chain or belt’s design for proper engagement and smooth operation.
    7. Consider Environmental Factors: If your application operates in extreme conditions, such as high temperatures or corrosive environments, choose a sprocket material that can withstand these conditions without compromising performance.
    8. Consult with Experts: If you are unsure about the right size and pitch of the drive sprocket for your application, consult with experienced engineers or sprocket manufacturers. They can provide valuable insights and recommend the most suitable sprocket for your specific needs.

    By following these steps and considering the specific requirements of your application, you can select the right size and pitch of the drive sprocket to ensure optimal performance, efficiency, and longevity of your power transmission system.

    China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
    editor by CX 2023-10-25