कागज और कपड़े की परिष्करण उपकरणों के लिए स्प्रोकेट

Paper and Fabric Finishing Equipment

Paper and fabric finishing sprockets drive the chain mechanisms in calendar rolls, coating heads, drying sections, slitting stations, and rewinder drives. These sprockets require precision bore concentricity for web tension control and vibration-free operation at high line speeds.

Technical Specifications

पैरामीटर श्रेणी रिवाज़
आवाज़ का उतार-चढ़ाव 12.7–25.4mm हाँ
जंजीर ANSI #40–#80 / ISO 08B–16B हाँ
दाँत 13–40T 9–76T
सामग्री C45 / 4140 SS304
Hardness HRC 40–50
केंद्र बी-हब / टीएल क्यूडी
ऊब पैदा करना H7, 15–50mm QD extends
किनारा Simplex / Duplex
रफ़्तार Up to 1,200 RPM
सतह Black oxide / Zinc
Temp -20°C to +60°C
टीआईआर ≤0.03mm
कीवे DIN 6885 / AS 1403 Imperial
स्नेहन ISO VG 30-68
Fatigue >10M cycles
Safety Factor ≥5:1
Weight 1–15 kg
शोर <72 dB
Dust/Debris Moderate
प्रमाणपत्र ISO 9001, EN 10204 3.1

Advantages vs Inferior / Working Principle

✅ CNC precision teeth for accurate material feed positioning.

✅ HRC 40-50 hardened teeth — resists material abrasion.

✅ Precision bore 0.025mm TIR — vibration-free operation at production speed.

✅ Full EN 10204 3.1 material traceability — meets audit requirements.

Locations: Dryer section chain, calender drive, coater feed, slitter, rewinder. समारोह: Convert motor torque into precise material feed and processing motion.

Compatibility / Selection

ओईएम: Voith*, Valmet*, Andritz*, Brückner* systems. *Compatibility reference only.

चुनना: ❶ Match chain pitch ❷ Shaft bore → hub type ❸ Tooth count for speed ratio ❹ Material grade for environment ❺ Surface treatment for corrosion protection.

Install / Troubleshoot

Install: LOTO → release chain → remove old sprocket → mount new (TL = rapid change) → align → tension 2-3% → lubricate → test.

Issues: Chain riding teeth = worn sprocket (replace both). Vibration = misalignment/bore runout. Excessive noise = dry chain. Chain skipping = elongated chain + worn teeth (replace both).

मामले का अध्ययन

Melbourne, VIC: “Precision sprockets matched OEM specs. Running well.” ★★★★★

Sydney, NSW: “Split hub saved hours during shutdown. Material certs provided.” ★★★★★

Brisbane, QLD: “Consistent quality across multiple orders. Hardened teeth lasting well.” ★★★★☆

Adelaide, SA: “QD bushed on large shaft. Rapid installation, running true.” ★★★★★

Melbourne, VIC: “Professional documentation, competitive pricing, reliable supply.” ★★★★★

अक्सर पूछे जाने वाले प्रश्न

Best material for this application?
C45 for standard duty. 4140 for heavy-duty or high-cycle applications.
Compatible with OEM equipment?
Yes. Our ANSI/ISO sprockets are dimensionally interchangeable with OEM components from Voith, Valmet, Andritz, Brückner
Split hub available?
Yes. Split hub in common sizes for field replacement without chain removal.
Material cert included?
Yes. EN 10204 Type 3.1 with every order.
न्यूनतम ऑर्डर मात्रा?
One piece with full documentation.

Transmission Chains

Bushings

✅ ISO 9001 ✅ ANSI/ISO ✅ EN 10204 3.1

Ever-Power Australia: 15+ years, 3,200+ SKUs, CNC precision, engineering support.

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