Functioning basic principle
Raw components are sent into hopper by quantitative feeder, compactors use the pair of roller with the gap roll, leaving specified gap and rotation with the very same speed reversely. Shaft holders of 1 team of rolls are fastened, and the other 1 of team can slide to help the hydraulic cylinder push the rolls for abutting carefully from every other. Many arc grooves with the identical form and dimension are arrayed often on the roll area. In accordance with different compressing ratios of target components, the wave although of arc groove of 1 roll shall be directed at that of 1 roll. When 2 rolls parallel each and every other horizontally, powder grained resources are, repeatedly and evenly fed in the gap amongst 2 rolls by indicates of their gravities and by way of a pressured charger from previously mentioned of 2 rolls. Following coming into the nip area, the supplies are gradually nipped by the rolls. With ongoing rotation of the rolls, the room that the supplies occupy lowers progressively and is compressed stage by step and reaches the greatest shaping pressure. And then, as the stress minimizes slowly later, pressed blocks fall off the arc grooves of the rolls for recovered elasticity and gravity of the flaking equipment and enter a crushing device for crushing and then enter a sieving system for sieving. At final, grained merchandise are acquired. The powder components and massive particles which are substandard will return to bucket elevator and enter into the next method with new merchandise.
Technological Parameters
| Design | DH240 | DH360 | DH450 | DH650 |
| Roller diameter (mm) | φ240 | φ360 | φ450 | φ650 |
| Valid usable width (mm) | 300 | a hundred and seventy-230 | a hundred ninety-280 | 290-330 |
| Roller pace (rpm) | 50-one hundred | ten-25 | ten-twenty five | ten-25 |
| Max rolled sheet thickness(mm) | four | eight | 12 | sixteen |
| Rolled sheet output*(kg/h) | / | 1300-2300 | 2500-3500 | 5000-7000 |
| Completed solution output (kg/h) | 2000-3000 (Oblate) | 900-1300 | 1800-2500 | 3500-4000 |
| Granular dimension (mm) | 3.5/4.2/4.5/ 5.5/6.5 etc. | two-5 | 2-5 | 2-5 |
| Primary unit electricity (KW) | 45 | thirty-37 | 55-seventy five | ninety-110 |
| Complete put in capability (KW) | fifty five | fifty five | 90 | one hundred seventy five |
| Exterior dimension (mm) | 2300×1700 ×1860 | 2350×2000 ×2600 | 2600×2200 ×2900 | 3600×2800 ×3200 |
| Complete weight (t) | five | 7 | 10 | 21 |
| Product | DH850 | DH1050 | DH1500 | DH1700 |
| Roller diameter (mm) | φ850 | φ1050 | φ1500 | φ1700 |
| Valid usable width (mm) | 420 | five hundred | 650 | 650 |
| Roller speed (rpm) | nine-sixteen | 8.5-fourteen.five | six-13 | five-twelve |
| Max rolled sheet thickness(mm) | 25 | 36 | 36 | forty six |
| Rolled sheet output*(kg/h) | 12,000-16,000 | 22,000- 38,000 | 32,000- one hundred,000 | 50,000- 1,600,000 |
| Finished merchandise output (kg/h) | six,000-8,000 | twelve,000- 16,000 | fifteen,000- fifty,000 | 28,000- 80,000 |
| Granular size (mm) | 2-five | two-5 | two-five | two-5 |
| Main device electrical power (KW) | 220-250 | four hundred | 400×2 | 560×2 |
| Total set up ability (KW) | four hundred | 850 | 1,500-1,800 | two,000-3,000 |
| External dimension (mm) | five,000×3,800 ×4,100 | seven,000×5,000 ×6,000 | 9,700× five,600 ×7,700 | ten,500× 6,000 ×8,one hundred |
| Overall excess weight (t) | forty six | 75-85 | a hundred and twenty-150 | two hundred-220 |
Relevant examples
| Title of content | Specification | Granular size(mm) | Output(kg/h) |
| Potassium chloride, Russian red potassium | DH360 | 2.~4.75 | 1000~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Potassium sulfate | DH360 | 2.~4.seventy five | one thousand~1300 |
| DH450 | 2000~2500 | ||
| DH650 | 3000~4500 | ||
| NPK fertilizer | DH360 | 2.~4.75 | 900~1500 |
| DH450 | 1800~2600 | ||
| DH650 | 3000~4500 | ||
| Ammonium chloride | DH360 | 2.~4.75 | 800~one thousand |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Ammonium sulfate | DH360 | 2.~4.seventy five | 800~a thousand |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Cryolite | DH360 | 2.~6. | a thousand~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Antioxidant | DH360 | .3~2. | three hundred~400 |
| Zinc oxid | DH360 | one.5~2.five | 350~five hundred |
| Sodium cyanide | DH360 | 1.5~6. | 800~1000 |
| Steel producing flux | DH360 | Olive condition | a thousand~1200 |
| Snow melt agent | DH360 | 2.~7. | 800~one thousand |
| Bromine chlorine hydantotin | DH240 | 1.5~6. | ~three hundred |
| Healthcare intermediate | DH240 | .5~2. | ~200 |
Examples of finished goods
Elements of 1 complete set of granulating line
1.Pre-feeder
Equipped with mechanical vibrating feed hopper with computerized control and timing vibration.
2.Quantitative feeder
Adopts frequency conversion changing pace to make sure the feeding precision.
3.Force-feeding screw hopper
It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visible glass window as well as feeding mouth assemblies and so on. Its operate is to further accomplish degassing and complete force feeding.
4.Flaking device
It is composed of still left and proper fixed bearing seats, body framework, 2 alloy metal rollers, 2 hydraulic oil cylinders, electric automatic pump station as nicely as challenging tooth floor dedicated reducer and primary driving motor.
5.Crushing & granulating equipment
It is composed of reducing-up box, reducing-up principal shaft and specific CZPT cutting blades and the major shaft is pushed at higher speed by the motor to break the extrusion forming supplies and dress into pellets.
6.Vibration display screen
It is outfitted with display screen block-proof gadget and hassle-free to thoroughly clean the display. The broken pellet and powder resources from the breaking and dressing equipment is divided into pellet product and recycling powder.
7.Material return auger
It sends the unaccepted powder substance returned from vibration classification display screen to the feeding elevator.
8.Bucket elevator
Upper and decrease sprocket use assembly composition for the transportation of resources.
9.Manage cabinet
It is composed of the electrical elements this sort of as electric powered control box, frequency conversion controller, ammeter, voltage meter, light-weight, button switches, voltage change and so on. All the electrical tools is managed and operated concentratedly.
Format of Fuyi granulating processes
We can style diverse diagram for distinct clients, we need to layout the structure according our consumers offer us some simple details about the size of their manufacturing facility, and how do they want to place the equipments. Our goal is producing the procedure far more easy , more straightforward, a lot more economic and far more powerful.
Clients Set up Site
We welcome clients to go to our manufacturing facility
Delivery
Providers
Fuyi has designed and produced roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, given that 2006. We get treatment of environmentally friendly field initiatives as nicely as of existing vegetation. Our companies protect content exams, method structure, engineering, and supply of comprehensive granulating crops or key equipments, assistance of installation and commissioning, training.
Also, the firm manufactures and materials products for drying equipments and dust collector machines.
Extensive encounter and best high quality generation services ensure a sleek workflow from commence to complete.
Q:Do you offer the installation support soon after buying your machines?
A:As for the solitary machine, we offer the end users instruction.
As for the manufacturing line,we offer the specialist development drawing, and prepare the engineer guide the user put in the machines.Help the consumer teach the competent workers.
Q:Can you be confident the wearing components source in potential?
A:We promise to give the wearing components to person in potential.
Q:How about the warranty of our machines?
A:Our creation line, and single machine’s warranty is 1 calendar year.
Q: Do you allow us to pay a visit to your manufacturing facility for try out some equipment?
A:We warmly welcome the clientele to appear to our factory for making an attempt each equipment.
Q:Can we see some fertilizer plant with your device?
A:We can take the consumer to visite some fertilizer plants with our equipements.
Ep prefabricated steel sprockets are created of C1045 steel, induction hardened or warmth-taken care of metal, four hundred – five hundred BHN hardness. Remember to specify the supplies you require. Until or else requested, the outside diameter of the hub ought to be ample to accommodate the required holes and keyways. Keys to these products are not equipped unless of course asked for or set up on the shaft. Break up sprockets for welding or break up sprockets for bolts give an economical way to install sprockets on shafts the place elimination of the shaft assembly is prohibited. Several measurements of sprockets are equipped with holes, keyways, and established screws. Discs or partly finished sprockets are also stocked. For long sprockets and idlers, specify the chain size utilised.
The enamel of a one pitch sprocket mesh with one tooth for each sprocket. Double pitch sprockets seem like single pitch sprockets, but the chain only meshes with the other teeth. This indicates that a double-pitch sprocket has the identical variety of teeth as a single-pitch sprocket, but only half of the enamel are engaged with the chain. The main difference is that the double pitch sprockets are lower with a particular pitch circle diameter for best engagement. For ep roller chains, the sprockets are the exact same if the number of tooth is 32 or far more for single and double chains.
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