Categories: gegancu pacuan

Sprocket untuk Jentera Pengendalian Gegelung

Coil Handling Machinery

Coil handling sprockets drive the chain conveyors and turnstile mechanisms that transport steel, aluminium, and paper coils through slitting, levelling, and packaging lines. Heavy coil weights (up to 30 tonnes) demand duplex/triplex configurations with 4140 alloy steel.

Spesifikasi Teknikal

Parameter Julat Tersuai
Padang 19.05–38.1mm Ya
Rantai ANSI #60–#120 / ISO 12B–24B Ya
Gigi 13–40T 9–76T
Bahan 4140 Alloy Steel SS304
Kekerasan HRC 40–50
Hab QD / Pecahan QD
Lubang H7, 30–80mm QD dilanjutkan
Strand Duplex / Triplex
Kelajuan Sehingga 1,200 RPM
Permukaan Oksida hitam / Zink
Suhu -20°C hingga +60°C
TIR ≤0.03mm
Laluan Kunci DIN 6885 / AS 1403 Imperial
Pelinciran ISO VG 30-68
Keletihan >10M kitaran
Faktor Keselamatan ≥5:1
Berat 1–15 kg
Bunyi bising <72 dB
Habuk/Serpihan Sederhana
Sijil ISO 9001, EN 10204 3.1

Kelebihan vs Rendah / Prinsip Kerja

✅ 4140 alloy steel for extreme shock loads — C45 fails in this application.

✅ HRC 40-50 hardened teeth — resists metal scale abrasion.

✅ Precision bore 0.025mm TIR — vibration-free operation at production speed.

✅ Full EN 10204 3.1 material traceability — meets audit requirements.

Lokasi: Coil car chain, turnstile drive, threading table, exit conveyor. Fungsi: Tukarkan tork motor kepada suapan bahan dan gerakan pemprosesan yang tepat.

Keserasian / Pemilihan

OEM: Danieli*, SMS Group*, Primetals*, Andritz* systems. *Compatibility reference only.

Pilih: ❶ Match chain pitch ❷ Shaft bore → hub type ❸ Tooth count for speed ratio ❹ Material grade for environment ❺ Surface treatment for corrosion protection.

Pasang / Selesaikan Masalah

Pasang: LOTO → lepaskan rantai → tanggalkan gegancu lama → pasang baharu (TL = perubahan pantas) → jajarkan → tegangan 2-3% → pelincirkan → uji.

Isu: Gigi tunggangan rantai = gegancu haus (ganti kedua-duanya). Getaran = jajaran yang tidak betul/larian lubang. Bunyi bising yang berlebihan = rantai kering. Rantai tergelincir = rantai memanjang + gigi haus (ganti kedua-duanya).

Kajian Kes

Wollongong, NSW: “Precision sprockets matched OEM specs. Running well.” ★★★★★

Sydney, NSW: “Split hub saved hours during shutdown. Material certs provided.” ★★★★★

Brisbane, QLD: “Consistent quality across multiple orders. Hardened teeth lasting well.” ★★★★☆

Adelaide, SA: “QD bushed on large shaft. Rapid installation, running true.” ★★★★★

Melbourne, VIC: “Professional documentation, competitive pricing, reliable supply.” ★★★★★

Soalan Lazim

Bahan terbaik untuk aplikasi ini?
4140 alloy steel is the minimum for this application due to extreme shock/fatigue loading.
Sesuai dengan peralatan OEM?
Yes. Our ANSI/ISO sprockets are dimensionally interchangeable with OEM components from Danieli, SMS Group, Primetals, Andritz
Hab berpecah tersedia?
Ya. Hab berpecah dalam saiz biasa untuk penggantian medan tanpa penyingkiran rantai.
Sijil bahan disertakan?
Ya. EN 10204 Jenis 3.1 dengan setiap pesanan.
MOQ?
Satu bahagian dengan dokumentasi lengkap.

Rantai Penghantaran

Sesendal

✅ ISO 9001 ✅ ANSI/ISO ✅ EN 10204 3.1

Ever-Power Australia: 15+ tahun, 3,200+ SKU, ketepatan CNC, sokongan kejuruteraan.

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