Product Description
Conveyor Drive Roller Chain Sprocket Industrial Transmission Metric Stainless Steel Taper Lock Idler CZPT (DIN/ANSI/JIS Standard or Made to Drawing)
Product Description
Click the picture to learn the details of the corresponding sprocket ↓
| Finished bore sprocket | Idler sprocket | Taper lock/ bushed sprocket | QD sprocket | Plate wheel sprocket |
| Double pitch sprocket | Conveyor sprocket | Flat top sprocket | Stainless Steel sprocket | Plastic sprocket |
Standard sprockets
Standard: ANSI, DIN, JINS, ISO, KANA,Standard America
| European standard sprockets | American standard sprockets | Japan standard sprockets |
| DIN stock bore sprockets & plateheels | ASA stock bore sprockets | JIS stock sprockets |
| DIN finished bore sprockets | finished bore sprockets | finished bore sprockets |
| stainless steel sprockets | stainless steel sprockets | double single sprockets |
| taper bore sprockets | double single sprockets&single type C sprockets | double pitch sprockets |
| cast iron sprockets | taper bore sprockets | speed-ratio sprockets |
| platewheels for conveyor chain | double pitch sprockets | idler sprockets |
| table top wheels | sprockets with split taper bushings | table top sprockets |
| idler sprockets with ball bearing | sprockets with QD bushings | |
| double simplex sprockets |
| European standard sprockets | |
| DIN stock bore sprockets & plateheels | 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
| 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 | |
| DIN finished bore sprockets | 06B-1 08B-1 10B-1 12B-1 16B-1 20B-1 |
| stainless steel sprockets | 06B-1 08B-1 10B-1 12B-1 16B-1 |
| taper bore sprockets | 3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
| cast iron sprockets | 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
| platewheels for conveyor chain | 20×16mm 30×17.02mm P50 P75 P100 |
| table top wheels | P38.1 |
| idler sprockets with ball bearing | 8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
| double simplex sprockets | 06B-1 08B-1 10B-1 12B-1 16B-1 |
| American standard sprockets | |
| ASA stock bore sprockets | -2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
| finished bore sprockets |
|
| stainless steel sprockets | 60 |
| double single sprockets&single type Csprockets |
|
| taper bore sprockets | 35 35-2 -2 50 50-2 60 60-2 80 80-2 |
| double pitch sprockets | 2040/2042 2050/2052 2060/2062 2080/2082 |
| sprockets with split taper bushings | 40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 |
| sprockets with QD bushings | 35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 |
| Japan standard sprockets | |
| JIS stock sprockets | 140 160 |
| finished bore sprockets | FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B |
| double single sprockets | 40SD 50SD 60SD 80SD 100SD |
| double pitch sprockets |
|
| speed-ratio sprockets | C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12 |
| idler sprockets | 35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H |
| table top sprockets | P38.1 |
Custom service OEM / ODM
We can also customize non-standard sprockets according to your needs, and you can send us the design drawings
1. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
2. Pilot bore, finished bore, taper bore and special bore.
3. Bright surface / high precision / Blacking /Electrophoretic-Coated
4. Advanced heat treatment and surface treatment craft
5. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
Related products
Company Profile
HangZhou Ever-power Transmission Co., Ltd. produces gears, sprockets, shafts, clutches, chains, racks, boxes, flanges, couplings, stamping parts, bevel gears, drive axle assemblies, non-drive axle assemblies, universal joints, shift forks, outriggers, shift rods, and bearing seats. The company has advanced production equipment and testing methods, and is careful with gear and rack products, and repeatedly polishing the details of parts, striving for perfection and casting quality. It has been unanimously recognized by many customers.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
Our equipments
Our testing equipments
Our certificate
FAQ
About HangZhou Ever-power group(HZPT):
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ.
Please contact us with all relevant details to get the most accurate quotation.
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| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Cast Steel |
How do I troubleshoot common issues that may arise with drive sprockets?
Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:
- 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
- 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
- 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
- 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
- 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
- 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
- 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.
Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.
What are the best practices for adjusting and maintaining drive sprockets for optimal performance?
Proper adjustment and maintenance of drive sprockets are crucial for ensuring optimal performance, longevity, and safe operation of the power transmission system. Here are some best practices to follow:
- Regular Inspection: Conduct regular visual inspections of the sprockets and the entire power transmission system. Look for signs of wear, damage, or misalignment. Identifying and addressing issues early can prevent costly repairs and downtime.
- Lubrication: Proper lubrication is essential for reducing friction and wear between the sprockets and the chain or belt. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Consider the operating environment, temperature, and load conditions when selecting the lubricant.
- Alignment: Ensure proper alignment of the sprockets with each other and with other components of the system, such as shafts and bearings. Misalignment can lead to premature wear and decreased efficiency. Use alignment tools and techniques to achieve accurate alignment.
- Tension: Maintain the correct tension in the chain or belt. Too much tension can cause excessive wear, while too little tension can lead to slippage and power loss. Follow the manufacturer’s recommendations for proper tensioning.
- Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris, and contaminants. Regularly clean the components and the surrounding area to prevent abrasive particles from accelerating wear.
- Replace Worn Components: Monitor the wear on the sprockets and the chain or belt. Replace any components that have reached their wear limits to prevent further damage to the system and maintain optimal performance.
- Use Quality Components: Invest in high-quality sprockets, chains, and belts that are suitable for the specific application and operating conditions. Inferior components may wear more quickly and compromise the overall performance of the system.
- Temperature Considerations: If operating in extreme temperature conditions, choose materials and lubricants that can withstand the temperature range. High temperatures can accelerate wear and affect the performance of the system.
- Training and Safety: Ensure that personnel responsible for adjusting and maintaining the drive sprockets are properly trained and follow safety protocols. Safety should always be a top priority during maintenance procedures.
By following these best practices, you can optimize the performance, efficiency, and service life of your drive sprockets and power transmission system, reducing the risk of unexpected breakdowns and improving the overall reliability of your machinery and equipment.
Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?
Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:
- Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
- Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
- Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
- Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
- Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.
When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.
Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.
editor by CX 2023-12-22