Product Description
Hitachi EX200 Excavator Sprocket Rim
Product Description
| Product: | Sprocket and Segment |
| Material: | 35MnB |
| Production Process: | Casting/Forging |
| Surface Hardness: | HRC50-60; depth : 4-10mm |
| Color: | Black, Yellow or Customized |
| Compatible Machine: | Excavator/Bulldozer |
| Certification: | ISO9001 |
| Deliver time: | 7-15 days after contrast established |
| Offer customized Service : | Yes |
Detailed Photos
Main Feature
- Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
- Produced in advance machining center and vertical CNC turning machine for precision requirements.
- strict quality management ensures the effective and stable products.
Dozer Excavator Part No.
| Komatsu | PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc. |
| Caterpillar | E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc |
| Hitachi | EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc |
| Hyundai | R55-7,R255-7,R250,R290,R305-7,R200, rtc. |
| Sumitomo | SH120,SH200,SH280,SH300,SH430, etc. |
| Samsung | SE210,SE210-3,SE280,SE350-2, etc. |
| Volvo | EC210,EC240, etc. |
| Kobelco | SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc. |
| Daewoo | DH55,DH220-3/5,DH300,DH330-3, etc. |
| PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements. | |
Company Profile
Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.
Packaging & Shipping
FAQ
1. You are a trader or a manufacture?
We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.
2. How can I be sure the part will fit my excavator?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.
3. How about the payment terms?
We usually accept T/T or L/C. other terms also could be negotiated.
4. What is your minimum order?
It depends on what you are buying. Normally, we don’t have MOQ request.
5. What is your delivery time?
If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.
6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.
7. Can offer the sample ?
For forged bucket teeth we can offer free sample, but the clients need bear the freight.
| Type: | Undercarriage |
|---|---|
| Usage: | Special Excavator, Mining Excavator |
| Certification: | ISO9001: 2000 |
| Condition: | New |
| Hardness: | HRC50-60; Depth : 4-10mm |
| Process: | Casting/Forging |
| Samples: | US$ 100/Piece 1 Piece(Min.Order) | |
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| Customization: | Available | Customized Request |
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How do I troubleshoot common issues that may arise with drive sprockets?
Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:
- 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
- 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
- 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
- 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
- 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
- 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
- 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.
Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.
How do I identify the signs of wear and tear in drive sprockets, and when should they be replaced?
Drive sprockets are essential components in power transmission systems, and their proper functioning is crucial for overall performance. It’s essential to regularly inspect the sprockets for signs of wear and tear to prevent potential issues. Here are some indicators of wear and tear to look out for:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth will have a “hooked” or pointed appearance, which can lead to poor engagement with the chain and cause skipping.
- Deformation: Look for any signs of deformation, such as bent or twisted teeth. Deformation can occur due to heavy loads or impacts, and it affects the sprocket’s ability to mesh correctly with the chain.
- Corrosion: Inspect for rust or corrosion, especially if the sprockets are not stored properly. Corrosion weakens the sprocket’s material and may lead to premature failure.
- Chipped Teeth: If you notice any chips or missing portions of the sprocket’s teeth, it’s a clear sign of damage, and the sprocket should be replaced.
- Excessive Noise: Unusual noise during operation, such as grinding or clunking sounds, can indicate a problem with the sprocket’s condition.
- Chain Skipping: If the chain skips or jumps on the sprocket during operation, it can be a sign of worn-out teeth or improper alignment.
- Visible Wear Markers: Some sprockets have wear indicators or markers on the teeth. If these markers are no longer visible, it’s a sign that the sprocket has reached the end of its service life.
As for the replacement schedule, it depends on the specific application, usage, and maintenance practices. In high-wear environments or heavy-duty applications, sprockets may need replacement more frequently. Regular maintenance and visual inspections are essential to catch signs of wear early and prevent unexpected failures.
If you notice any of the mentioned signs of wear or other abnormalities during inspection, it is recommended to replace the drive sprockets promptly. Continuing to use worn or damaged sprockets can lead to reduced efficiency, increased wear on other components, and even safety hazards. Always consult the manufacturer’s guidelines or a qualified expert to determine the appropriate replacement interval for your specific application.
Advantages of Using Drive Sprockets over Other Methods of Power Transmission
Drive sprockets offer several advantages over other methods of power transmission, making them a popular choice in various applications. Here are the key advantages:
- Efficiency: Drive sprockets and chains have high mechanical efficiency, typically around 98% to 99%, which means minimal power loss during transmission. This efficiency is crucial in applications where energy conservation is essential.
- High Load Capacity: Sprockets and chains are capable of handling heavy loads and transmit substantial amounts of power, making them suitable for various industrial and machinery applications.
- Reliability: Sprocket and chain systems are known for their reliability and durability. They can withstand challenging conditions, such as high loads, shock loads, and adverse environmental factors, without compromising performance.
- Adjustability: By changing the sprocket’s size or the number of teeth, the gear ratio can be easily adjusted to meet specific speed and torque requirements. This adjustability allows for versatility in various applications.
- Simple Design: Sprockets and chains have a relatively simple design, which makes them easy to manufacture, install, and maintain. Additionally, they require minimal lubrication compared to other types of power transmission systems.
- Long Service Life: When properly maintained, sprockets and chains have a long service life, reducing the need for frequent replacements and lowering overall maintenance costs.
- Wide Range of Sizes and Configurations: Sprockets are available in various sizes, tooth profiles, and materials, allowing for customization to fit specific applications. This wide range of options makes them suitable for diverse industries and machinery types.
- Quiet Operation: Compared to some other power transmission methods, such as gears, sprockets and chains produce less noise during operation, making them desirable for noise-sensitive environments.
- Compact Design: Sprocket and chain systems can transmit power over relatively long distances while maintaining a compact design. This makes them suitable for applications with space constraints.
Despite these advantages, it is essential to consider the specific requirements of the application and the characteristics of the load to ensure that a sprocket and chain system is the most suitable power transmission method for the intended use.
editor by CX 2023-10-03