Tag Archives: belt idler

China Custom 3/4 Inch Pitch Idler Conveyor Belt Drive Gear Sprocket Wheel

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Smithing
Toothed Portion Shape: Harden Tooth
Material: Steel, C45 Steel,A3 Steel,Stainless Steel,40cr
Samples:
US$ 35/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive sprocket

What are the temperature limits for the operation of drive sprockets?

The temperature limits for the operation of drive sprockets depend on the material used in their construction and the specific application they are intended for. Different materials have different temperature ranges in which they can effectively function without significant degradation or failure. Here are some general guidelines regarding temperature limits for common drive sprocket materials:

  • 1. Steel Sprockets: Steel sprockets are widely used and have a broad temperature range. In most cases, they can operate efficiently within temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for high-temperature applications beyond this range, special heat-resistant steels may be required.
  • 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures between -20°C to 200°C (-4°F to 392°F). They are commonly used in various industrial applications.
  • 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F). They are often used in lighter-duty applications.
  • 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about -40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight applications where weight is a critical factor.

It’s essential to select the appropriate material for your drive sprocket based on the operating conditions and temperature requirements of your specific application. Extreme temperatures outside the recommended range can lead to premature wear, reduced performance, and even failure of the sprocket.

Always refer to the manufacturer’s specifications and consult with experts in the field to ensure that you are using the right type of drive sprocket for the temperature conditions in your application.

drive sprocket

Can drive sprockets be used in agricultural machinery and equipment?

Yes, drive sprockets are commonly used in various agricultural machinery and equipment. They play a critical role in power transmission systems that are utilized in agricultural applications. Here are some of the agricultural machinery and equipment where drive sprockets are commonly employed:

  • Tractors: Tractors are a fundamental part of modern agriculture, and drive sprockets are used in the transmission system to transfer power from the engine to the wheels or tracks. Sprockets are crucial components in both wheeled and tracked tractors, ensuring efficient power delivery for various agricultural tasks.
  • Combine Harvesters: Drive sprockets are used in combine harvesters to transfer power from the engine to the wheels or tracks, allowing for precise control and smooth movement during harvesting operations.
  • Balers: Agricultural balers use drive sprockets in their power transmission systems to drive the mechanisms responsible for compacting and baling crops such as hay, straw, or silage.
  • Planters and Seeders: Drive sprockets are utilized in planting and seeding equipment to ensure precise and consistent seed placement and spacing in the field.
  • Sprayers: Agricultural sprayers use drive sprockets in their transmission systems to power the spraying mechanisms, ensuring even and efficient distribution of fertilizers, herbicides, and pesticides.
  • Harvesting Machines: Various harvesting machines, such as grain harvesters and fruit harvesters, rely on drive sprockets to power the harvesting mechanisms and conveyors.
  • Tillage Equipment: Drive sprockets are used in tillage equipment to transfer power to the cutting and tilling components, preparing the soil for planting.
  • Irrigation Systems: Drive sprockets are employed in agricultural irrigation systems, such as center pivot systems, to control the movement of the irrigation equipment across the field.

Drive sprockets in agricultural machinery are often subjected to challenging conditions, including dust, dirt, and varying terrains. Therefore, it is essential to use high-quality sprockets made from durable materials, such as steel or hardened alloys, to withstand the demanding agricultural environment.

Regular maintenance, including proper lubrication and inspection for wear and damage, is crucial to ensure the reliable operation and longevity of drive sprockets in agricultural machinery. By adhering to recommended maintenance schedules and replacing worn components promptly, farmers and agricultural operators can optimize the performance and productivity of their equipment.

drive sprocket

What are the signs of wear and damage in drive sprockets, and how can I identify them?

Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:

  • Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
  • Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
  • Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
  • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
  • Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
  • Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
  • Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.

To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.

If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.

China Custom 3/4 Inch Pitch Idler Conveyor Belt Drive Gear Sprocket Wheel  China Custom 3/4 Inch Pitch Idler Conveyor Belt Drive Gear Sprocket Wheel
editor by CX 2023-11-29

China manufacturer Factory Manufacturer Customized Belt Conveyor Roller Steel Idler Roller with Free Design Custom

Item Description

Solution Description
Industrial Large Duty Carbon Steel Materia Return CZPT Influence Pushed Conveyor Loafer Rollers Established & Brackets For Mine 
Grooved bracket (AS)/Roller bracket/roller Frame for conveyor
Our goods are extensively utilized in thermal energy generation, harbours, cement crops, metallurgy and as properly as the gentle duty conveying products for industries.
 

 

Creation Identify

Belt conveyor roller bracket

Belt Width

450 five hundred 600 650 750 800 900 one thousand 1050 1200 1350 1400 1500 1800 2000 2400 mm

Materials

Q235 carbon steel, stainless metal

Variety

DTII, TD75, aligning

Diploma

Custom-made, like ten 20 30 35 forty five 10±5 20±5

Welding

Automatic welding

Surface

Electrostatic spray portray, galvanized

 

      SPECIFICATIONS 
 Diameter φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194 or customized
  Length customized
Tube Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft A3 and forty five# steel(GB)
Bearing Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat Cold press working in shape ISO M7 accuracy

Deep Push steel with uncooked content suit DIN 1623-1624 standard

Lubricating Oil Grade 2 or 3 prolonged-long lasting lithium greasae
Welding Mixed gas shielded arc welding stop
Portray Ordinary painting, scorching galvanized painting, electric static spraying portray, baked portray
   

Conveyor idler support/body/bracket

Brand name

GCS,RKM

Materials

Steel, Stainless steel, Nylon, ceramic,PVC…

Outer diameter

89/102/108/114/127/133/140/152/159/one hundred sixty five/178/194/219or Customers’ Needs

Bearing

204,205,305,206,306

Life time

30,000hours to 50,000hours

Certificate

ISO9001:2015, GB/T2800, SGS

Normal

DIN/CEMA/JIS/ISO/And so forth/GB

Painting

Ordinary painting, hot galvanized painting, electric static

Shaft

45# steel(GB) equal to C45(DIN)

Tube

Carbon steel, Q235 steel pipe

Application

Coal mining industry, cement, steel, harbor etc

Deal

Standard wooden package box/custom package is available

 

Solution Description:

It is common transportation gear used in coal mines to hook up downhole operations and on-ground production systems. In the training course of use, it has many rewards, such as sturdy Transportation capability, lower electricity intake, lower perform resistance, extended support lifestyle, and so on. Conveyor techniques are fast and effective transportation for a vast Assortment of supplies, which make them really common in the materials managing and packaging industries.

 

Revenue form: manufacturing facility immediate sales
Dimensions: Φ63.5, Φ76, Φ89, Φ108, Φ114, Φ127, Φ133, Φ152,    
                   Φ159, Φ165, Φ194, Φ219 or custom made measurement
Bearing manufacturer: TNT, SKF, CZPT Chinese brand name Buy amount,
cost: negotiable
Merchandise brand: GCS, RKM
Material: polyurethane,                Carbon metal          
 Application: Conveyor roller market
Item Kind: Polyurethane Roller, Carbon Steel Roller, Ultra CZPT Roller, Stainless Steel Roller

 

Major Characteristics

1) Strong layout, ideal for large lifting.
two) The bearing housing and steel tube are assembled and welded with a concentric automated.
3) Chopping of the steel tube and bearing is carried out with the use of a electronic vehicle gadget/equipment/gear.. 
four) The bearing conclude is made to ensure that the roller shaft and bearing can be firmly related.
5) Fabrication of the roller is effected by an automobile unit and one hundred% tested for its concentricity. 

six) Roller and supporting components/supplies are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
seven) The casing  is made with highly composite, anti corrosive alloy.
eight) The roller is lubricated and cost-free from upkeep.
9) Woring daily life expectancy is up to thirty,000 hrs or far more, relying on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments
 
About roller,we can make gravity conveyor roller,metal conveyor roller,driving roller,light-weight middle obligation conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on. Much more particulars, please contact us.

 GLOBAL CONVEYOR SUPPLIES COMPANY LIMITED (GCS), formerly known as RKM, specializes in manufacturing conveyor rollers and related accessories. GCS company occupies a land area of 20,000 square meters, including a production area of 10,000 square meters and is a market leader in the production of conveying divices and accessories. 

GCS adopts advanced technology in manufacturing operations and has obtained ISO9001:2008 Quality Management System Certificate. Our company adheres to the tenet of “ensuring customer satisfaction”. Our company got the Industrial Production License issued by the State Quality Inspection Administration in October, 2009 and also the Safety Certificate of Approval for Mining Products issued by the State Mining Products Safety Approval and Certificate Authority in February, 2571. 

GCS’s products are widely used in thermal power generation, harbors, cement plants, coal mines and metallurgy as well as light duty conveying industry. Our company enjoys a good reputation among clients and our products are selling well in Southeast Asia, the Middle East, Australia, Europe and many other countries and regions. 

Please visit our website at gcsconveyor for further information. 

If you have any question, please feel free to ask. Thanks!

 

Sprockets are toothed, profiled wheels that mesh with the chain to transmit motion. Our sprockets are personalized fabricated large-strength aluminum, black anodized for excellent performance. Flat sprockets contain ep styles and are appropriate with all other elements. Blade Sprockets are 6061-T6 Aluminum Hub Sprockets are 7075-T6 Aluminum Teeth Laser Suitable #25 or #25H Roller Chains Engraved On Each and every Sprocket Now Effortless To Use With Our Chain Tube Through Pipe
The tooth of a one pitch sprocket mesh with a single tooth for every sprocket. Double pitch sprockets appear like single pitch sprockets, but the chain only meshes with the other tooth. This signifies that a double-pitch sprocket has the very same number of tooth as a one-pitch sprocket, but only 50 % of the tooth are engaged with the chain. The principal variation is that the double pitch sprockets are reduce with a special pitch circle diameter for best engagement. For ep roller chains, the sprockets are the exact same if the quantity of enamel is 32 or much more for one and double chains.

China manufacturer Factory Manufacturer Customized Belt Conveyor Roller Steel Idler Roller     with Free Design Custom