Tag Archives: chain drive manufacturer

China manufacturer Customized Steel Large Simplex Duplex Triplex Drive Roller Chain Sprockets for Industrial Machinery

Product Description

Key attributes

Other attributes

Applicable Industries

Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Construction works , Energy & Mining, Other

 

Weight (KG)

1200

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

New Product 2571

 

Warranty of core components

1 Year

 

Core Components

Gear

 

Place of CZPT

ZheJiang , China

 

Condition

New

 

Warranty

1.5 years

 

Shape

Spur

 

Brand Name

TS

 

Material

Steel

 

Product Name

Large Diameter Ring Gears

 

Process

Milling,hobbing

 

Surface treatment

Grinding

 

Heat treatment

Q&T

 

Application

Industry machinery,transmission equipment

 

Standard

DIN ANSI ISO

 

Certificate

ISO 9001:2015

 

Module No.

Customized

 

Size

Customer’s Drawing

 

Quality

High level

 

Packaging and delivery

Packaging Details

Package adapting to CZPT transport

 

Port

HangZhou, ZheJiang

 

Supply Ability

Supply Ability

15 Piece/Pieces per Month steel large spur gears

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material

Carbon steel,Alloy steel

Structure

Forging,casting

Type of gear

spur gear,helical gear,Planetary Gear

Heat treatment

Quenching and tempering

Process 

forging, rough machining, QT, finish machining

Main equipments

hobbing,CNC machine

Module

up to 200

Precision of gear

Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9

Inspection

Raw material inspection, UT,physical property test,dimension inspect

Application

Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hb190-Hb300
Gear Position: External Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive sprocket

Can drive sprockets be used in robotics and automation?

Yes, drive sprockets are commonly used in robotics and automation systems. In these applications, drive sprockets are used in conjunction with chains or belts to transmit power and motion between different components of the system.

Robotics and automation systems often require precise and efficient power transmission to control the movement of robotic arms, conveyor belts, and other mechanical parts. Drive sprockets, along with chains or belts, offer a reliable and flexible solution for achieving this.

Drive sprockets used in robotics and automation are typically made from materials like steel or aluminum, depending on the specific application requirements. Steel sprockets are preferred for heavy-duty and high-load applications, while aluminum sprockets are used in situations where weight reduction is crucial for improving the robot’s speed and agility.

The design of the drive sprocket and the selection of the chain or belt also play a crucial role in the performance of the robotics and automation system. Engineers carefully calculate the gear ratios, torque requirements, and speed to ensure smooth and precise motion control.

Furthermore, drive sprockets can be combined with various sensors and feedback systems to enable closed-loop control, allowing robots to adapt their movements based on real-time data and achieve greater accuracy.

Overall, drive sprockets are integral components in robotics and automation systems, providing a dependable and efficient method for power transmission and motion control, essential for the smooth operation of these advanced technologies.

drive sprocket

How do I ensure proper chain tension and alignment with drive sprockets?

Proper chain tension and alignment are critical for the smooth and efficient operation of a drive sprocket and chain system. Incorrect tension and misalignment can lead to premature wear, increased friction, and reduced overall performance. Here are the steps to ensure proper chain tension and alignment:

1. Initial Installation: When installing a new chain on the drive sprockets, ensure that the chain is routed correctly and securely around the sprockets. Check the manufacturer’s guidelines for the recommended tension for your specific chain and sprocket combination.

2. Tension Adjustment: Over time, chains may stretch or experience wear. Regularly check the chain tension and make adjustments as needed to maintain the correct tension. Most drive systems incorporate tensioners or adjustable mounts to facilitate tension adjustments.

3. Proper Tension: The chain should have enough tension to avoid slippage and prevent excessive sagging, but it should not be overly tight, as this can cause premature wear on the chain and sprockets. Follow the manufacturer’s guidelines for the optimal tension range.

4. Alignment: Check the alignment of the drive sprockets and ensure they are in the same plane. Misaligned sprockets can cause the chain to run at an angle, leading to uneven wear and noise. Use alignment tools or laser alignment systems for precise alignment.

5. Chain Sag: In long-chain systems, some sag is normal. However, excessive sag can be problematic. Adjust the tension to minimize sag while allowing enough flexibility for smooth operation.

6. Lubrication: Proper lubrication is essential for reducing friction and wear between the chain and sprockets. Follow the manufacturer’s recommendations for the type and frequency of lubrication.

7. Regular Inspection: Regularly inspect the chain and sprockets for signs of wear, damage, or misalignment. Address any issues promptly to prevent further problems and extend the life of the system.

8. Temperature Considerations: In applications with extreme temperatures, consider the thermal expansion/contraction of the chain. Allow for adjustments to accommodate temperature-related changes.

9. Operational Environment: Environmental factors, such as dust, debris, or corrosive substances, can impact chain performance. Choose appropriate materials and maintenance practices to suit the operating environment.

By following these steps and ensuring proper chain tension and alignment, you can optimize the performance and longevity of your drive sprocket and chain system, reducing downtime and maintenance costs while maximizing efficiency.

drive sprocket

Can you explain the role of drive sprockets in power transmission systems?

In power transmission systems, drive sprockets play a crucial role in transmitting rotational motion and power from one component to another using a chain or a toothed belt. The sprocket is an essential part of the system that enables smooth and efficient power transfer between the driving and driven components. Here’s how drive sprockets function in power transmission:

1. Power Transfer: The primary function of a drive sprocket is to transfer power from a motor or engine to the driven component, such as a conveyor belt, machinery, or equipment. When the driving sprocket rotates, it engages with the chain or belt, transmitting rotational motion and torque to the driven sprocket.

2. Gear Ratio Adjustment: By using sprockets with different numbers of teeth, the gear ratio between the driving and driven sprockets can be adjusted. Changing the gear ratio allows the system to achieve different speeds and torques, catering to specific application requirements. This gear ratio adjustment is crucial in ensuring that the driven component operates at the desired speed and efficiency.

3. Speed Conversion: Drive sprockets facilitate the conversion of rotational speed between the driving and driven components. For example, a small driving sprocket rotating at high speed can drive a larger driven sprocket, resulting in a lower rotational speed but higher torque at the driven component.

4. Directional Changes: In some power transmission systems, multiple sprockets and chains can be used to change the direction of rotational motion. This is particularly useful in complex machinery where different components need to rotate in different directions or perform specific tasks.

5. Tension and Slack Control: Drive sprockets, along with idler sprockets, help in controlling the tension and slack in the chain or belt. Proper tension is essential for the smooth and efficient operation of the power transmission system. Idler sprockets are often used to maintain tension and prevent the chain or belt from becoming loose.

6. Noise and Vibration Reduction: Well-maintained and properly aligned drive sprockets contribute to reducing noise and vibration in the power transmission system. This enhances the overall efficiency and minimizes wear on the components.

Overall, drive sprockets are fundamental components in power transmission systems that enable the controlled transfer of mechanical power from the source to the application. Their design, size, and placement play a critical role in determining the system’s performance, efficiency, and reliability.

China manufacturer Customized Steel Large Simplex Duplex Triplex Drive Roller Chain Sprockets for Industrial Machinery  China manufacturer Customized Steel Large Simplex Duplex Triplex Drive Roller Chain Sprockets for Industrial Machinery
editor by Dream 2024-05-16

China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket

Product Description

Product Parameters

 

Company Profile

-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.

Production Capacity Equipment

-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

Product Advantages

Certifications

-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels  Market Continues to Develop!

International Exhibition

CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

Related Products:
 

FAQ:
1. Are you manufacturer or trade Company?
    We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
    T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
    Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
    We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
   Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
   Yes, OEM is available. We have professional designers to help you design.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|

Order Sample

Sprocket Samples
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive sprocket

How do I calculate the required torque and power for a drive sprocket setup?

Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

  1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
  2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

  1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

  1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
  2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

or

Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

drive sprocket

Can drive sprockets be used in automotive and motorcycle applications?

Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

Automotive Applications:

In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

Motorcycle Applications:

In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    How do I choose the right size and pitch of a drive sprocket for my specific application?

    Choosing the correct size and pitch of a drive sprocket is essential to ensure the proper functioning and efficiency of the power transmission system. Here are the steps to help you select the right drive sprocket for your specific application:

    1. Identify the Power Requirements: Determine the amount of power (torque and speed) required to drive the driven component. Consider factors such as load, operating conditions, and the desired speed of the driven component.
    2. Calculate the Gear Ratio: Calculate the desired gear ratio between the driving and driven sprockets. The gear ratio is determined by dividing the number of teeth on the driven sprocket by the number of teeth on the driving sprocket. Adjusting the gear ratio allows you to control the speed and torque of the driven component.
    3. Choose the Pitch: The pitch of the sprocket should match the pitch of the chain or belt in the system. The pitch refers to the distance between adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″, 0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket have the same pitch to achieve proper engagement and smooth power transfer.
    4. Select the Number of Teeth: Once you have the desired gear ratio and the pitch size, calculate the number of teeth needed on each sprocket. The number of teeth on the driven sprocket should be divided by the gear ratio to determine the number of teeth on the driving sprocket.
    5. Consider the Sprocket Material: The material of the sprocket is crucial, especially in high-load or high-speed applications. Common materials include steel, stainless steel, and aluminum. Each material has its own set of properties, including strength, weight, and resistance to wear and corrosion. Choose the material that best suits the demands of your application.
    6. Check for Compatibility: Ensure that the chosen sprocket is compatible with the specific chain or belt you are using. The sprocket’s tooth profile and pitch diameter should match the chain or belt’s design for proper engagement and smooth operation.
    7. Consider Environmental Factors: If your application operates in extreme conditions, such as high temperatures or corrosive environments, choose a sprocket material that can withstand these conditions without compromising performance.
    8. Consult with Experts: If you are unsure about the right size and pitch of the drive sprocket for your application, consult with experienced engineers or sprocket manufacturers. They can provide valuable insights and recommend the most suitable sprocket for your specific needs.

    By following these steps and considering the specific requirements of your application, you can select the right size and pitch of the drive sprocket to ensure optimal performance, efficiency, and longevity of your power transmission system.

    China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket  China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
    editor by Dream 2024-05-15

    China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120

    Product Description

    1. Description:

    Machine No.:   DX120
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
       PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
       EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
      DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
      SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
           HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
         R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
       KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
          SY65 SY200 SY215 SY330
       
      YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
        D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Condition: New
    Machine No.: Dx120
    Production Method: Casting / Forging
    Samples:
    US$ 0/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I troubleshoot common issues that may arise with drive sprockets?

    Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

    • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
    • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
    • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
    • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
    • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
    • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
    • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

    Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

    drive sprocket

    Can drive sprockets be used in automotive and motorcycle applications?

    Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

    Automotive Applications:

    In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

    Motorcycle Applications:

    In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

    Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    What are the signs of wear and damage in drive sprockets, and how can I identify them?

    Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:

    • Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
    • Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
    • Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
    • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
    • Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
    • Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
    • Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.

    To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.

    If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.

    China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120  China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120
    editor by CX 2023-12-15

    China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener

    Product Description

      

    Company Profile

     

      HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
       Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 
     

    Product Description

     

    Standard or Nonstandard Standard   Application  Maqchinery 
    Hardness Hardened Tooth Surface   Material C45
    Specification Various Sprockets   Pitch(PCD) 12.7
    Toothed Portion Shape Spur Gear   Roller(DR) 8.51
    HS Code  84839000   Production Capacity  100000 Pcs/Year

     

    Detailed Photos

    Certifications

     

    FAQ

    1. Are you manufacturer or trade company ?
        We are a manufacturing factory founded in 1987 ,with trade team for international service.
    2. What terms of payment you usually use ?
        T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
    3. Can you make products according to customer”s design ?
        Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
    4.How long is your delivery time ?
       Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
    5. What do I need for offering a quote ?
       Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
       Then we will quote the best price .
     
     
     

    Application: Motor, Machinery, Marine, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Gear Position: External Gear
    Samples:
    US$ 1/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    drive sprocket

    How do I calculate the required torque and power for a drive sprocket setup?

    Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

    1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
    2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

    1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

    Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

    1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
    2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

    Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

    or

    Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

    where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

    By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

    drive sprocket

    How do I calculate the gear ratio for a drive sprocket and chain setup?

    Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

    1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
    2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

    The formula for calculating the gear ratio (GR) can be expressed as:

    GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

    For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

    GR = 20 / 10 = 2

    In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

    It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

    drive sprocket

    Inspection and Maintenance of Drive Sprockets

    Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:

    • Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
    • Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
    • Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
    • Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
    • Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
    • Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
    • Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
    • Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.

    It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.

    China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener  China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener
    editor by CX 2023-12-12

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Product Description

    Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Standard sprockets:

    European standard sprockets

    DIN stock bore sprockets & plateheels

    03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
    28B-1-2-3 32B-1-2-3

    03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
    28A-1-2-3 32A-1-2-3

    DIN finished bore sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

    stainless steel sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    taper bore sprockets

    3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    cast iron sprockets

    06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

    platewheels for conveyor chain

    20×16mm 30×17.02mm P50 P75 P100

    table top wheels

    P38.1

    idler sprockets with ball bearing

    8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    double simplex sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    American standard sprockets

    ASA stock bore sprockets

    -2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
    200-2 240

    finished bore sprockets

    stainless steel sprockets

    60

    double single sprockets&single type Csprockets

    taper bore sprockets

    35 35-2 -2 50 50-2 60 60-2 80 80-2

    double pitch sprockets

    2040/2042 2050/2052 2060/2062 2080/2082

    sprockets with split taper bushings

    40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

    sprockets with QD bushings

    35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

    Japan standard sprockets

    JIS stock sprockets

    140 160

    finished bore sprockets

    FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

    double single sprockets

    40SD 50SD 60SD 80SD 100SD

    double pitch sprockets

    speed-ratio sprockets

    C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

    idler sprockets

    35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

    table top sprockets

    P38.1

     

    Customization process :

    1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
    2.Quote: We will give you the best price within 24 hours
    3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
    4.Processing and customization: Short delivery time

    Related products:

     

    Our Factory

    If you need to customize transmission products,
    please click here to contact us!

    Chain Sprockets:

     

    Company Information:

     

     

     

     

    Standard Or Nonstandard: Standard
    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Cut Gear
    Toothed Portion Shape: Spur Gear
    Material: Custom Made
    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    drive sprocket

    Can drive sprockets be used in underwater or harsh environmental conditions?

    Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:

    • 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
    • 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
    • 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
    • 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.

    It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.

    drive sprocket

    How do I calculate the gear ratio for a drive sprocket and chain setup?

    Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

    1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
    2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

    The formula for calculating the gear ratio (GR) can be expressed as:

    GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

    For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

    GR = 20 / 10 = 2

    In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

    It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

    drive sprocket

    Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?

    Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:

    • Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
    • Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
    • Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
    • Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
    • Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.

    When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.

    Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
    editor by CX 2023-10-09

    China wholesaler ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer

    Product Description

    Stainless Steel Roller Chain Sprocket (All Types)

    DETAILS ABOUT CZPT CHAIN 

    Product Description

    Product Name Chain Sprockets
    Process  Forging, hobbing, precision machining, etc.
    Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
    Standard  GB1244-85, DIN8187,8188, OEM, ANSI or DIN
    Surface Treatment  Blacken or Galvanized as You Required
    Material  Stainless steel, carbon steel, aluminum, copper, brass
    Heat Treatment  45 – 55 HRC
    Packaging  Plastic bag+paper case+wooden pallet
    Applications Building Material Shops, Machinery, Industrial, etc.

    More Products

    Advantage

    DETAILS ABOUT CZPT CHAIN 

    Exhibition

    Certifications

    Workshop

    Application

    Packaging Details & Shipping

    FAQ      

    1. Are you a manufacturer or trade Company?
    We are a factory founded in 1997 with a trade team for international service.

    2. What terms of payment do you usually use?
    T/T 30% deposit and 70% against document, Western Union, L/C at sight

    3. What is your lead time for your goods?
    Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
    4. Samples

    For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
    1) All samples are free of charge with a maximum value not exceeding USD 100.
    2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
    3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

    Standard Or Nonstandard: Standard
    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Cast Gear
    Toothed Portion Shape: Spur Gear
    Material: Stainless Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    Can drive sprockets be used in precision motion control and automation systems?

    Yes, drive sprockets can be used in precision motion control and automation systems. In such systems, precise and accurate motion control is essential for various applications, such as robotics, CNC machines, automated manufacturing processes, and conveyor systems.

    Drive sprockets, in combination with the appropriate chain and other power transmission components, offer an efficient and reliable way to transfer motion and power in these precision systems. They provide positive engagement between the sprocket teeth and the chain, ensuring a consistent and repeatable movement.

    Some key advantages of using drive sprockets in precision motion control and automation systems include:

    • 1. High Accuracy: Drive sprockets provide precise motion control with minimal backlash, ensuring accurate positioning and repeatability in critical tasks.
    • 2. Low Maintenance: When properly installed and maintained, drive sprockets exhibit low wear and require minimal maintenance, reducing downtime in automated processes.
    • 3. High Efficiency: The engagement between the sprocket teeth and the chain minimizes energy losses, resulting in high overall system efficiency.
    • 4. Compact Design: Drive sprockets have a compact design, allowing for the creation of space-efficient motion control systems.
    • 5. Versatility: Sprockets are available in various sizes, pitches, and materials, making them adaptable to different motion control applications and loads.

    It’s important to choose the right type and size of drive sprockets for precision motion control systems. Factors such as the required gear ratio, speed, torque, and environmental conditions must be considered during the selection process.

    Additionally, in precision motion control systems, attention to detail in installation and alignment is critical. Proper tensioning of the chain and accurate alignment of the sprockets will contribute to smoother operation and increased system longevity.

    In conclusion, drive sprockets are well-suited for use in precision motion control and automation systems, providing the necessary accuracy, reliability, and efficiency required for these demanding applications.

    drive sprocket

    What are the best practices for storing spare drive sprockets when not in use?

    Proper storage of spare drive sprockets is essential to maintain their performance and longevity. When not in use, follow these best practices for storing spare drive sprockets:

    • Clean the Sprockets: Before storing, make sure the sprockets are clean and free from dirt, debris, or any contaminants. Use a brush or cloth to remove any buildup on the sprocket’s teeth and surfaces.
    • Inspect for Damage: Check the sprockets for any signs of wear, damage, or deformation. If you notice any issues, address them before storage, or consider replacing the sprocket if necessary.
    • Keep in a Dry Environment: Store the sprockets in a dry and controlled environment to prevent rust or corrosion. Moisture can lead to deterioration of the sprockets over time.
    • Avoid Direct Sunlight: Keep the sprockets away from direct sunlight or sources of heat. Prolonged exposure to sunlight can degrade certain materials and affect the sprockets’ performance.
    • Use Original Packaging: If possible, store the sprockets in their original packaging. The original packaging provides protection and prevents them from coming into contact with other objects that may cause damage.
    • Keep Away from Chemicals: Avoid storing the sprockets near any chemicals or substances that could potentially cause damage or reactions with the material of the sprockets.
    • Organize and Label: If you have multiple spare sprockets, organize and label them accordingly for easy identification and retrieval.
    • Elevate from the Ground: Store the sprockets on pallets, shelves, or racks to keep them off the ground and away from potential hazards or moisture.
    • Rotate Stock: If you have a stock of spare sprockets, rotate them periodically to ensure that older sprockets are used first, preventing any sprockets from sitting in storage for too long.

    By following these best practices, you can ensure that your spare drive sprockets remain in good condition and are ready for use whenever they are needed.

    drive sprocket

    What is a drive sprocket, and how does it function in a mechanical system?

    A drive sprocket is a critical component of a mechanical power transmission system, commonly found in various machinery and equipment. It plays a fundamental role in transmitting rotational motion and power from one shaft to another using a chain or a toothed belt. The drive sprocket is often connected to the input shaft of the system, and its primary function is to transfer rotational power and torque to the driven sprocket or pulley.

    Function: When the drive sprocket receives power from an external source, such as an engine or an electric motor, it rotates, engaging with the teeth of the chain or belt. As the drive sprocket turns, it pulls the chain or belt along with it, causing the driven sprocket or pulley to rotate. This rotational motion is then transferred to the output shaft, which drives the machinery or performs the desired mechanical operation.

    Drive sprockets are widely used in various applications, such as bicycles, motorcycles, industrial machinery, conveyor systems, and more. They are especially prevalent in systems where the distance between the input and output shafts is relatively large or where flexibility in power transmission is required.

    Design and Construction: Drive sprockets are typically made from durable materials such as steel, cast iron, or engineered plastics, depending on the specific application and requirements. Steel sprockets are commonly used in heavy-duty applications, where strength and resistance to wear are crucial. Cast iron sprockets offer good durability and damping properties, making them suitable for certain industrial applications. Engineered plastics are preferred in applications that require lightweight components, resistance to corrosion, and reduced noise levels.

    The number of teeth on the drive sprocket determines the gear ratio between the input and output shafts. By changing the size of the drive sprocket or the driven sprocket, the rotational speed and torque can be adjusted to suit the specific mechanical requirements of the system.

    Alignment and Maintenance: Proper alignment of the drive sprocket and the driven sprocket or pulley is crucial for efficient power transmission and to prevent premature wear. Misalignment can cause the chain or belt to run off the sprockets, leading to increased friction, noise, and accelerated wear.

    Regular maintenance is essential to ensure the longevity and reliability of the drive sprocket. This includes keeping the sprocket and chain or belt clean, inspecting for signs of wear or damage, and lubricating the chain or belt as needed.

    In conclusion, a drive sprocket is a key element in mechanical power transmission systems, providing an efficient and reliable means of transferring rotational motion and power from one shaft to another. Its proper functioning and maintenance are crucial for the overall performance and longevity of the mechanical system it operates in.

    China wholesaler ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer  China wholesaler ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer
    editor by CX 2023-09-20

    China Professional ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer

    Product Description

    Stainless Steel Roller Chain Sprocket (All Types)

    DETAILS ABOUT CZPT CHAIN 

    Product Description

    Product Name Chain Sprockets
    Process  Forging, hobbing, precision machining, etc.
    Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
    Standard  GB1244-85, DIN8187,8188, OEM, ANSI or DIN
    Surface Treatment  Blacken or Galvanized as You Required
    Material  Stainless steel, carbon steel, aluminum, copper, brass
    Heat Treatment  45 – 55 HRC
    Packaging  Plastic bag+paper case+wooden pallet
    Applications Building Material Shops, Machinery, Industrial, etc.

    More Products

    Advantage

    DETAILS ABOUT CZPT CHAIN 

    Exhibition

    Certifications

    Workshop

    Application

    Packaging Details & Shipping

    FAQ      

    1. Are you a manufacturer or trade Company?
    We are a factory founded in 1997 with a trade team for international service.

    2. What terms of payment do you usually use?
    T/T 30% deposit and 70% against document, Western Union, L/C at sight

    3. What is your lead time for your goods?
    Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
    4. Samples

    For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
    1) All samples are free of charge with a maximum value not exceeding USD 100.
    2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
    3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

    Standard Or Nonstandard: Standard
    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Cast Gear
    Toothed Portion Shape: Spur Gear
    Material: Stainless Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I troubleshoot common issues that may arise with drive sprockets?

    Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

    • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
    • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
    • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
    • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
    • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
    • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
    • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

    Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

    drive sprocket

    What are the best practices for storing spare drive sprockets when not in use?

    Proper storage of spare drive sprockets is essential to maintain their performance and longevity. When not in use, follow these best practices for storing spare drive sprockets:

    • Clean the Sprockets: Before storing, make sure the sprockets are clean and free from dirt, debris, or any contaminants. Use a brush or cloth to remove any buildup on the sprocket’s teeth and surfaces.
    • Inspect for Damage: Check the sprockets for any signs of wear, damage, or deformation. If you notice any issues, address them before storage, or consider replacing the sprocket if necessary.
    • Keep in a Dry Environment: Store the sprockets in a dry and controlled environment to prevent rust or corrosion. Moisture can lead to deterioration of the sprockets over time.
    • Avoid Direct Sunlight: Keep the sprockets away from direct sunlight or sources of heat. Prolonged exposure to sunlight can degrade certain materials and affect the sprockets’ performance.
    • Use Original Packaging: If possible, store the sprockets in their original packaging. The original packaging provides protection and prevents them from coming into contact with other objects that may cause damage.
    • Keep Away from Chemicals: Avoid storing the sprockets near any chemicals or substances that could potentially cause damage or reactions with the material of the sprockets.
    • Organize and Label: If you have multiple spare sprockets, organize and label them accordingly for easy identification and retrieval.
    • Elevate from the Ground: Store the sprockets on pallets, shelves, or racks to keep them off the ground and away from potential hazards or moisture.
    • Rotate Stock: If you have a stock of spare sprockets, rotate them periodically to ensure that older sprockets are used first, preventing any sprockets from sitting in storage for too long.

    By following these best practices, you can ensure that your spare drive sprockets remain in good condition and are ready for use whenever they are needed.

    drive sprocket

    Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?

    Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:

    • Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
    • Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
    • Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
    • Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
    • Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.

    When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.

    Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.

    China Professional ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer  China Professional ISO Approved Stainless Steel Chain Drive Roller Chain Sprockets China Manufacturer
    editor by CX 2023-09-19

    China manufacturer Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators

    Product Description

    Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators

    Material

    35MnB
    Finish Smooth
    Colors Black or yellow
    Technique Forging/casting
    Surface Hardness HRC52-58,deepth:8mm-12mm
    Warranty time 1 year
    Payment terms T/T, Western Union, LC.
    Delivery Time Within 5-10 days after the order confirmed

    BRAND CATALOGUE
    BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
    D65 D68 D75 D80 D85 D150 D155 D275 D355
    D3C D3D D4C D4D D4H D5 D6C D6D D6H
    D7G D8K D8N D9N D10N D11N      
    KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
    PC220 PC300 PC350 PC400          
    CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
    E180 E240 E200B E320 E300 E300B E330 E325  
    HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
    EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
    FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
    VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
    DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
    HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
    KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
    KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
    SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
    JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
    JS240 JS260 JS300 JS330          
    SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
    SH340 LS2650 LS2800 LS3400 LS4300        
      MX8 SE200 SE210 SE280 MX292 SE350      
    MITSUBISHI MS110 MS120 MS140 MS180          

    HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
    HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
    Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
    front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

    With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

    Welcome to contact us for any inquiries.

    After-sales Service: Video Technical Support, Online Support
    Warranty: One Year
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    drive sprocket

    What are the safety precautions to follow when working with drive sprockets and power transmission systems?

    Working with drive sprockets and power transmission systems requires adherence to strict safety precautions to prevent accidents and injuries. Here are some essential safety guidelines:

    • 1. Lockout-Tagout Procedures: Before performing any maintenance or inspection on power transmission systems, always follow lockout-tagout procedures to ensure that the machinery is de-energized and cannot be accidentally started.
    • 2. Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against flying debris, lubricants, and potential hazards during maintenance tasks.
    • 3. Training and Competency: Only trained and competent personnel should work with power transmission systems. Proper training ensures that employees understand the potential risks and know how to handle the equipment safely.
    • 4. Equipment Inspection: Regularly inspect sprockets, chains, belts, and other components for signs of wear, damage, or misalignment. Replace any worn or damaged parts promptly to prevent failures.
    • 5. Lubrication: Follow manufacturer guidelines for lubrication schedules and use the recommended lubricants. Proper lubrication reduces friction and wear, enhancing the efficiency and longevity of the system.
    • 6. Guarding: Ensure that all moving parts, including sprockets and chains, are adequately guarded to prevent accidental contact and entanglement.
    • 7. Proper Sprocket Installation: Follow the manufacturer’s instructions for installing drive sprockets, including correct alignment and tensioning of chains or belts.
    • 8. Emergency Stop: Make sure an emergency stop button is easily accessible and functional to quickly halt the machinery in case of an emergency.
    • 9. Clear Communication: Establish clear communication protocols when working with power transmission systems, especially during maintenance or repair activities.
    • 10. Regular Maintenance: Implement a comprehensive maintenance program that includes regular inspections, cleaning, and servicing of drive sprockets and related components.
    • 11. Load Ratings: Respect the load ratings of the sprockets and chains to prevent overloading, which can lead to premature failures.
    • 12. Insulated Tools: When working on electrical components of power transmission systems, use insulated tools to prevent electrical shock.

    By following these safety precautions and best practices, you can help ensure the safe operation and maintenance of drive sprockets and power transmission systems, minimizing the risk of accidents and promoting a safer work environment.

    drive sprocket

    How do I calculate the gear ratio for a drive sprocket and chain setup?

    Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

    1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
    2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

    The formula for calculating the gear ratio (GR) can be expressed as:

    GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

    For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

    GR = 20 / 10 = 2

    In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

    It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

    drive sprocket

    How do drive sprockets work in conjunction with chains and other components?

    In a mechanical power transmission system, drive sprockets play a vital role in working with chains and other components to transfer rotational motion and power from one shaft to another. The interaction between drive sprockets, chains, and additional components is essential for the efficient functioning of the system.

    1. Chain Engagement: Drive sprockets are designed with teeth that correspond to the pitch of the chain they are intended to work with. When power is applied to the drive sprocket, it rotates, causing the teeth to engage with the links of the chain. This engagement creates a positive drive system, where the sprocket and chain move in sync, transmitting motion and power along the chain’s length.

    2. Chain Wrap: The chain wraps partially around the circumference of the drive sprocket. The degree of wrap, known as the chain wrap angle, influences the efficiency of power transmission and the sprocket’s ability to maintain a secure grip on the chain. A larger chain wrap angle generally results in better power transmission and reduced likelihood of chain slippage.

    3. Chain Tension: To maintain proper chain engagement, tension must be applied to the chain. Drive sprockets are often mounted on an adjustable shaft or a tensioner to ensure the chain remains tight. Proper chain tension prevents excess slack, reduces vibration, and minimizes the risk of the chain disengaging from the sprocket.

    4. Interaction with Driven Sprockets: In many systems, the drive sprocket is connected to a driven sprocket through a continuous loop of chain. When the drive sprocket rotates, it pulls the chain along, causing the driven sprocket to rotate as well. This allows the transmission of motion and power from the input shaft (connected to the drive sprocket) to the output shaft (connected to the driven sprocket).

    5. Gear Ratio: The combination of the number of teeth on the drive sprocket and the driven sprocket determines the gear ratio of the system. The gear ratio affects the speed and torque output of the mechanical system. By altering the size of the sprockets, the gear ratio can be modified to suit specific operational requirements.

    6. Lubrication: Proper lubrication of the chain-sprocket interface is crucial for reducing friction, wear, and noise. Lubricants ensure smooth movement of the chain on the sprocket, thereby enhancing the overall efficiency and lifespan of the system.

    Overall, drive sprockets, in conjunction with chains and other components, facilitate the efficient and reliable transfer of power in mechanical systems. Their precise design, engagement with the chain, and interaction with driven sprockets ensure smooth and controlled motion, making them essential components in a wide range of applications.

    China manufacturer Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators  China manufacturer Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators
    editor by CX 2023-08-11

    China manufacturer PC100 PC120 PC200 Excavator Track Chain Drive Sprocket Td25 Zx240 Undercarriage Parts Final Drive Sprocket 22b2711110 22b-27-11110

    Product Description

    ·PC100 PC120 PC200 Excavator Track Chain Drive Sprocket TD25 ZX240 Undercarriage Parts  Final Drive Sprocket 22B2711110 22B-27-11110·

    Material

    40SiMnTi

    Finish

    Smooth

    Colors

    Black or yellow

    Technique

    Forging casting

    Surface Hardness

    HRC52-58

    Warranty time

    2000 hour

    Certification

    ISO9001-9002

    FOB Price

    FOB HangZhou USD 200-2000/Piece

    MOQ

    2 piece

    Delivery Time

    Within 30 days after contract established

    For ktsu              
    PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
    PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
    PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
    PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
    PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400lc-7 PC450-6 PC450-7
    PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
    D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
    D80 D85 D155 D275 D355        
    For HITACHI              
    EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
    EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
    EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
    EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
    EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
    ZX110 ZX120 ZX200 ZX200 ZX200-1 ZX200-3 ZX200-5g ZX200LC-3 ZX210
    ZX210-3 ZX210-3 ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX30 ZX330
    ZX330 ZX350 ZX330C ZX450 ZX50        
    For CAT              
    E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
    E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
    E324 E140 E300B E330C E120 E70 E322C E322B E325
    E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
    CAT330 CAT322 CAT245 CAT325 CAT320L CAT973       
    D3 D3C D4 D4D D4H D5M D5H D6 D6D
    D6M D6R D6T D7 D7H D7R D8 D8N D8R
    D9R D9N D9G D10          
    For Sumitomo              
    SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
    SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
    SH430                
    For KOBELCO              
    SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
    SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
    SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
    SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
    For DAEWOO              
    DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
    DH370 DH80 DH500 DH450 /DH225        
    For HYUNDAI              
    R60-5 R60-7 R60-7 R80-7 R200 R200-3 R210 R210 R210-9 
    R210LC R210LC-7 R225 R225-3 R225-7 R250  R250-7 R290 R290LC
    R290LC-7 R320 R360 R954          
    For KATO              
    HD512 HD1430 HD 512III HD 820III HD820R HD1430III HD700VII HD 1250VII HD250SE
    HD400SE HD550SE HD1880            
    For DOOSAN              
    DX225  DX225LCA DX258 DX300 DX300LCA DX420 DX430    
    For VOLVO              
    EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
    EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
    EC460C EC700 EC140 EC140B EC160B      

     

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated
    After-sales Service: Online Service
    Warranty: 12 Months
    Type: Undercarriage Parts
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    Can drive sprockets be used in underwater or harsh environmental conditions?

    Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:

    • 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
    • 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
    • 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
    • 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.

    It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.

    drive sprocket

    Can drive sprockets be used in conveyor systems for material handling?

    Yes, drive sprockets are commonly used in conveyor systems for material handling. Conveyor systems play a vital role in various industries for efficiently transporting goods and materials from one location to another. Drive sprockets, along with chains or belts, form a crucial part of these conveyor systems, facilitating the movement of the conveyor belts and the materials they carry.

    The drive sprockets are usually mounted on the drive shaft of the conveyor system’s motor or gear reducer. As the motor rotates, it drives the drive sprocket, which, in turn, drives the conveyor belt through the chain or belt mechanism. This rotational motion of the drive sprocket is converted into linear movement, causing the conveyor belt to move and carry materials along the desired path.

    Drive sprockets used in conveyor systems are designed to withstand continuous operation and heavy loads. They are commonly made from durable materials such as steel, cast iron, or other high-strength alloys to ensure longevity and minimize wear and tear. Additionally, they are precision-engineered to maintain accurate dimensions and tooth profiles, which are essential for smooth power transmission and consistent conveyor operation.

    Conveyor systems can vary widely in terms of size, capacity, and application. Therefore, selecting the appropriate drive sprocket for a conveyor system depends on several factors, including the conveyor’s design, load capacity, speed requirements, and environmental conditions.

    In summary, drive sprockets play a crucial role in conveyor systems for material handling, enabling the efficient and reliable movement of goods and materials within various industries. By choosing the right drive sprocket and maintaining it properly, you can ensure the smooth and continuous operation of your conveyor system, contributing to improved productivity and material handling efficiency.

    drive sprocket

    Eco-Friendly Materials Used in Manufacturing Drive Sprockets

    Manufacturers have been exploring eco-friendly materials to produce drive sprockets, aiming to reduce the environmental impact of industrial processes. While traditional materials like steel are widely used, several eco-friendly alternatives have emerged. Some of these materials include:

    • Recycled Steel: Using recycled steel for sprocket manufacturing helps reduce the demand for new raw materials and minimizes the energy-intensive processes required to produce steel from scratch. Recycled steel maintains its strength and performance characteristics, making it a sustainable option.
    • Aluminum: Aluminum is considered more eco-friendly than steel because it requires less energy to extract and process. Additionally, aluminum sprockets are lightweight, reducing the overall weight of machinery and vehicles, leading to potential energy savings during operation.
    • Bio-based Plastics: Some manufacturers are exploring the use of bio-based plastics derived from renewable resources, such as corn or sugarcane. These materials can offer comparable strength and performance to traditional plastics, with the added benefit of being biodegradable or compostable, reducing their environmental impact at the end of their service life.
    • Biodegradable Composites: Certain biodegradable composites made from natural fibers and resins are being researched for use in sprockets. These composites are lightweight, strong, and environmentally friendly, making them a potential sustainable alternative.
    • Castor Oil-based Polyamide: Some manufacturers have developed sprockets using castor oil-based polyamide, which is sourced from a renewable plant-derived material. This type of polyamide offers similar mechanical properties to traditional petroleum-based polyamide while being more sustainable.

    It’s important to note that while these materials offer eco-friendly advantages, their application in sprocket manufacturing may vary depending on specific performance requirements and the availability of materials. When choosing an eco-friendly sprocket material, it is essential to consider factors such as load capacity, operating conditions, and the overall lifecycle of the product.

    China manufacturer PC100 PC120 PC200 Excavator Track Chain Drive Sprocket Td25 Zx240 Undercarriage Parts Final Drive Sprocket 22b2711110 22b-27-11110  China manufacturer PC100 PC120 PC200 Excavator Track Chain Drive Sprocket Td25 Zx240 Undercarriage Parts Final Drive Sprocket 22b2711110 22b-27-11110
    editor by CX 2023-08-04

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Product Description

    Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Standard sprockets:

    European standard sprockets

    DIN stock bore sprockets & plateheels

    03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
    28B-1-2-3 32B-1-2-3

    03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
    28A-1-2-3 32A-1-2-3

    DIN finished bore sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

    stainless steel sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    taper bore sprockets

    3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    cast iron sprockets

    06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

    platewheels for conveyor chain

    20×16mm 30×17.02mm P50 P75 P100

    table top wheels

    P38.1

    idler sprockets with ball bearing

    8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    double simplex sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    American standard sprockets

    ASA stock bore sprockets

    -2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
    200-2 240

    finished bore sprockets

    stainless steel sprockets

    60

    double single sprockets&single type Csprockets

    taper bore sprockets

    35 35-2 -2 50 50-2 60 60-2 80 80-2

    double pitch sprockets

    2040/2042 2050/2052 2060/2062 2080/2082

    sprockets with split taper bushings

    40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

    sprockets with QD bushings

    35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

    Japan standard sprockets

    JIS stock sprockets

    140 160

    finished bore sprockets

    FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

    double single sprockets

    40SD 50SD 60SD 80SD 100SD

    double pitch sprockets

    speed-ratio sprockets

    C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

    idler sprockets

    35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

    table top sprockets

    P38.1

     

    Customization process :

    1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
    2.Quote: We will give you the best price within 24 hours
    3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
    4.Processing and customization: Short delivery time

    Related products:

     

    Our Factory

    If you need to customize transmission products,
    please click here to contact us!

    Chain Sprockets:

     

    Company Information:

     

     

     

     

    Standard Or Nonstandard: Standard
    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Cut Gear
    Toothed Portion Shape: Spur Gear
    Material: Custom Made
    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    drive sprocket

    Can drive sprockets be used in underwater or harsh environmental conditions?

    Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:

    • 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
    • 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
    • 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
    • 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.

    It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.

    drive sprocket

    Can drive sprockets be used in automotive and motorcycle applications?

    Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

    Automotive Applications:

    In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

    Motorcycle Applications:

    In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

    Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    Can you explain the role of drive sprockets in power transmission systems?

    In power transmission systems, drive sprockets play a crucial role in transmitting rotational motion and power from one component to another using a chain or a toothed belt. The sprocket is an essential part of the system that enables smooth and efficient power transfer between the driving and driven components. Here’s how drive sprockets function in power transmission:

    1. Power Transfer: The primary function of a drive sprocket is to transfer power from a motor or engine to the driven component, such as a conveyor belt, machinery, or equipment. When the driving sprocket rotates, it engages with the chain or belt, transmitting rotational motion and torque to the driven sprocket.

    2. Gear Ratio Adjustment: By using sprockets with different numbers of teeth, the gear ratio between the driving and driven sprockets can be adjusted. Changing the gear ratio allows the system to achieve different speeds and torques, catering to specific application requirements. This gear ratio adjustment is crucial in ensuring that the driven component operates at the desired speed and efficiency.

    3. Speed Conversion: Drive sprockets facilitate the conversion of rotational speed between the driving and driven components. For example, a small driving sprocket rotating at high speed can drive a larger driven sprocket, resulting in a lower rotational speed but higher torque at the driven component.

    4. Directional Changes: In some power transmission systems, multiple sprockets and chains can be used to change the direction of rotational motion. This is particularly useful in complex machinery where different components need to rotate in different directions or perform specific tasks.

    5. Tension and Slack Control: Drive sprockets, along with idler sprockets, help in controlling the tension and slack in the chain or belt. Proper tension is essential for the smooth and efficient operation of the power transmission system. Idler sprockets are often used to maintain tension and prevent the chain or belt from becoming loose.

    6. Noise and Vibration Reduction: Well-maintained and properly aligned drive sprockets contribute to reducing noise and vibration in the power transmission system. This enhances the overall efficiency and minimizes wear on the components.

    Overall, drive sprockets are fundamental components in power transmission systems that enable the controlled transfer of mechanical power from the source to the application. Their design, size, and placement play a critical role in determining the system’s performance, efficiency, and reliability.

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
    editor by CX 2023-07-28