Tag Archives: excavator sprocket

China supplier Bulldozer Drive Gear, Chain Sprocket for Excavator R210-7 81em10013bg

Product Description

1. Description:

Part No.:  81EM-10013BG 
Machine No.:  R210-7
Description:  Sprocket
Weight:  45 kgs
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:  Yellow or others
Depth:  8mm ~ 12mm
Production Method:  Casting / Forging
Material:  50Mn

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
  PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
  EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
  ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
  E38 55 (E55) E70B E120B
E303.5 E305.5 E305 311
312 (E312) 320 (E320) E200B 325 (E325)
330 (E330) 345 (E345) 320B 320C
320D 320BL 330B 330C
330BL 330D 325B 325BL
345      
   
    EC14 EC20 55 (EC55) 140 (EC140)
210 (EC210) 240 (EC240) 290 (EC290) 360 (EC360)
460 (EC460)      
   
  DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
  SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
    SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
  HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
  R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
  KX35 KX50 KX55 KX80
KX185      
   
  SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
     SY65 SY200 SY215 SY330
   
   YC13 YC35 YC45 YC60
YC85 YC135    
   
   
  VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
  D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
  D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. .
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
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Type: Sprocket
Application: Excavator
Certification: CE
Condition: New
Part No.: 108-0946
Production Method: Casting / Forging
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

drive sprocket

Can drive sprockets be used in high-speed and heavy-duty applications?

Yes, drive sprockets are designed to be used in a wide range of applications, including both high-speed and heavy-duty scenarios. The suitability of drive sprockets for these applications depends on various factors:

  • 1. Material and Construction: Drive sprockets are commonly made from durable materials like steel, stainless steel, or hardened alloys, which provide excellent strength and wear resistance. The material choice and construction quality determine the sprocket’s ability to withstand heavy loads and high speeds.
  • 2. Tooth Design: Sprockets used in high-speed applications may have different tooth designs, such as curved or involute tooth profiles, to reduce noise and ensure smoother engagement with the chain or belt.
  • 3. Heat Dissipation: In high-speed applications, sprockets may generate more heat due to increased friction. Proper heat dissipation features, such as cooling fins or larger surface areas, are integrated into some sprocket designs to prevent overheating.
  • 4. Lubrication: Adequate and proper lubrication is crucial for high-speed and heavy-duty applications. Lubricants reduce friction, wear, and heat buildup, ensuring smoother operation and extending the sprocket’s lifespan.
  • 5. Load Capacity: Drive sprockets come in various sizes and configurations, each with specific load-carrying capacities. It’s important to select a sprocket that matches the required load capacity for the application.
  • 6. Alignment and Maintenance: Proper alignment and regular maintenance are essential for optimal performance and longevity in high-speed and heavy-duty applications. Misalignment can lead to premature wear and failure of both the sprocket and the chain or belt.

When using drive sprockets in high-speed or heavy-duty applications, it is crucial to consider all these factors and choose sprockets that are specifically designed and rated for the intended use. Working with reputable manufacturers or consulting with experts in power transmission systems can help ensure that the selected sprockets are suitable for the application’s demands, providing reliable and efficient performance under challenging conditions.

drive sprocket

Can drive sprockets be used in agricultural machinery and equipment?

Yes, drive sprockets are commonly used in various agricultural machinery and equipment. They play a critical role in power transmission systems that are utilized in agricultural applications. Here are some of the agricultural machinery and equipment where drive sprockets are commonly employed:

  • Tractors: Tractors are a fundamental part of modern agriculture, and drive sprockets are used in the transmission system to transfer power from the engine to the wheels or tracks. Sprockets are crucial components in both wheeled and tracked tractors, ensuring efficient power delivery for various agricultural tasks.
  • Combine Harvesters: Drive sprockets are used in combine harvesters to transfer power from the engine to the wheels or tracks, allowing for precise control and smooth movement during harvesting operations.
  • Balers: Agricultural balers use drive sprockets in their power transmission systems to drive the mechanisms responsible for compacting and baling crops such as hay, straw, or silage.
  • Planters and Seeders: Drive sprockets are utilized in planting and seeding equipment to ensure precise and consistent seed placement and spacing in the field.
  • Sprayers: Agricultural sprayers use drive sprockets in their transmission systems to power the spraying mechanisms, ensuring even and efficient distribution of fertilizers, herbicides, and pesticides.
  • Harvesting Machines: Various harvesting machines, such as grain harvesters and fruit harvesters, rely on drive sprockets to power the harvesting mechanisms and conveyors.
  • Tillage Equipment: Drive sprockets are used in tillage equipment to transfer power to the cutting and tilling components, preparing the soil for planting.
  • Irrigation Systems: Drive sprockets are employed in agricultural irrigation systems, such as center pivot systems, to control the movement of the irrigation equipment across the field.

Drive sprockets in agricultural machinery are often subjected to challenging conditions, including dust, dirt, and varying terrains. Therefore, it is essential to use high-quality sprockets made from durable materials, such as steel or hardened alloys, to withstand the demanding agricultural environment.

Regular maintenance, including proper lubrication and inspection for wear and damage, is crucial to ensure the reliable operation and longevity of drive sprockets in agricultural machinery. By adhering to recommended maintenance schedules and replacing worn components promptly, farmers and agricultural operators can optimize the performance and productivity of their equipment.

drive sprocket

What is a drive sprocket, and how does it function in a mechanical system?

A drive sprocket is a critical component of a mechanical power transmission system, commonly found in various machinery and equipment. It plays a fundamental role in transmitting rotational motion and power from one shaft to another using a chain or a toothed belt. The drive sprocket is often connected to the input shaft of the system, and its primary function is to transfer rotational power and torque to the driven sprocket or pulley.

Function: When the drive sprocket receives power from an external source, such as an engine or an electric motor, it rotates, engaging with the teeth of the chain or belt. As the drive sprocket turns, it pulls the chain or belt along with it, causing the driven sprocket or pulley to rotate. This rotational motion is then transferred to the output shaft, which drives the machinery or performs the desired mechanical operation.

Drive sprockets are widely used in various applications, such as bicycles, motorcycles, industrial machinery, conveyor systems, and more. They are especially prevalent in systems where the distance between the input and output shafts is relatively large or where flexibility in power transmission is required.

Design and Construction: Drive sprockets are typically made from durable materials such as steel, cast iron, or engineered plastics, depending on the specific application and requirements. Steel sprockets are commonly used in heavy-duty applications, where strength and resistance to wear are crucial. Cast iron sprockets offer good durability and damping properties, making them suitable for certain industrial applications. Engineered plastics are preferred in applications that require lightweight components, resistance to corrosion, and reduced noise levels.

The number of teeth on the drive sprocket determines the gear ratio between the input and output shafts. By changing the size of the drive sprocket or the driven sprocket, the rotational speed and torque can be adjusted to suit the specific mechanical requirements of the system.

Alignment and Maintenance: Proper alignment of the drive sprocket and the driven sprocket or pulley is crucial for efficient power transmission and to prevent premature wear. Misalignment can cause the chain or belt to run off the sprockets, leading to increased friction, noise, and accelerated wear.

Regular maintenance is essential to ensure the longevity and reliability of the drive sprocket. This includes keeping the sprocket and chain or belt clean, inspecting for signs of wear or damage, and lubricating the chain or belt as needed.

In conclusion, a drive sprocket is a key element in mechanical power transmission systems, providing an efficient and reliable means of transferring rotational motion and power from one shaft to another. Its proper functioning and maintenance are crucial for the overall performance and longevity of the mechanical system it operates in.

China supplier Bulldozer Drive Gear, Chain Sprocket for Excavator R210-7 81em10013bg  China supplier Bulldozer Drive Gear, Chain Sprocket for Excavator R210-7 81em10013bg
editor by Dream 2024-05-13

China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120

Product Description

1. Description:

Machine No.:   DX120
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
   PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
   EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
  DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
  SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
       HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
     R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
   KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
      SY65 SY200 SY215 SY330
   
  YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
    D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Condition: New
Machine No.: Dx120
Production Method: Casting / Forging
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

drive sprocket

How do I troubleshoot common issues that may arise with drive sprockets?

Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

  • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
  • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
  • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
  • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
  • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
  • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
  • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

drive sprocket

Can drive sprockets be used in automotive and motorcycle applications?

Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

Automotive Applications:

In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

Motorcycle Applications:

In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    What are the signs of wear and damage in drive sprockets, and how can I identify them?

    Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:

    • Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
    • Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
    • Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
    • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
    • Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
    • Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
    • Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.

    To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.

    If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.

    China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120  China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120
    editor by CX 2023-12-15

    China Best Sales Construction Machinery Parts Excavator Undercarriage Ex400-5 Sprocket/Drive Sprocket

    Product Description

    Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive Sprocket

    Products information

    Product name Excavator/ Bulldozer Sprocket, Excavator Undercarriage Parts
    Material 35MnB/40Mn2
    Color Yellow or Black or Customized
    Technique Forging/ Casting
    Finish Smooth
    Surface Hardness/Hardness Depth HRC52-59/8-12mm
    Packing standard export packed
    Port HangZhou, Xihu (West Lake) Dis. port
    Time of delivery Within 15 days after contact and negotiation
    Payment terms T/T, L/C, Western Union and so on

    Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive Sprocket

    Related Products

    Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive Sprocket

    Package & Delivery

    1.Package:
    Cartons, wooden cases, pallets, etc., according to customer requirements.
    2.Delivery type: 
    A.International Courier, Such as DHL, TNT,UPS or Fedex.
    B.By air/By sea/By land.
    Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive Sprocket

    About us

    HangZhou CZPT Machinery Co., Ltd. Located in HangZhou city, ZheJiang Province, China. We are a manufacturer
    and exporter, specialized in the research, development and production of undercarriage parts for tractor
    excavators and bulldozers, all kinds of generator set and engine, refrigeration compressors and spray
    polyurea coating materials

    Professional providing in a wide range of construction machine spare parts for crawler excavator,bulldozer,crane:

    1.Undercarriage Parts carrier roller, track roller, idler, sprocket,
    adjuster cylinder assy, track shoe, track link,
    bucket, bucket bushi, bucket teeth, teeth adapter, bolt and nut etc.
    2.Engine parts cylinder block, cylinder head, liner kits, con rod, engine bearing,
    in/ex valve, valve seat, gasket kit, head gaskit, crankshaft,
    cam shaft,water pump, fuel pump, oil pump, turbocharger,
    nozzle, oil cooler assy, manifold exhaust etc
    3.Seal kits boom/arm/bucket cylinder seal kit, hydraulic pump seal kit,
    swing motor seal kit,travel motor seal kit, control valve seal kit,
    adjuster seal kit, center joint seal kit,gear pump seal kit,
    regulator seal kit, breaker seal kit, bulldozer seal kit etc.
    4.Hydraulic parts hydraulic pump, swing motor assy, travel motor assy, gearbox,
    main control valve, foot valve, operating od assy, pilot pump,
    regulator, center joint, relief valve, bearing, hydraulic spare parts, gear, etc.
    5.Filter oil filter, fuel filter, hydraulic filter, air filter, oil water seperator etc.
    6.Gear parts travel,swing motor:sun gear,shaft,carrier assy,housing,hub,cover.

    Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive Sprocket

    FAQ

    1. How can I be sure the part will fit my excavators and bulldozers?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    2.How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    3.What is your delivery time?
    FOB HangZhou or any Chinese port : 30-40 days . If parts are in stock , our delivery time is only 7-10 days.

    4.What are the modes of transportation?
    We respect the choice of customers, will also provide advice to customers, the specific mode of transportation can be negotiated.

    5.What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

              If you are interested in our products, please feel free to contact us to discuss.

    After-sales Service: Online Support
    Warranty: 12 Month
    Type: Crawler Excavator, Excavator Bucket
    Application: Excavator
    Certification: CE, ISO9001: 2000, CE, ISO9001: 2000
    Condition: New
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    What are the temperature limits for the operation of drive sprockets?

    The temperature limits for the operation of drive sprockets depend on the material used in their construction and the specific application they are intended for. Different materials have different temperature ranges in which they can effectively function without significant degradation or failure. Here are some general guidelines regarding temperature limits for common drive sprocket materials:

    • 1. Steel Sprockets: Steel sprockets are widely used and have a broad temperature range. In most cases, they can operate efficiently within temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for high-temperature applications beyond this range, special heat-resistant steels may be required.
    • 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures between -20°C to 200°C (-4°F to 392°F). They are commonly used in various industrial applications.
    • 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F). They are often used in lighter-duty applications.
    • 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about -40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight applications where weight is a critical factor.

    It’s essential to select the appropriate material for your drive sprocket based on the operating conditions and temperature requirements of your specific application. Extreme temperatures outside the recommended range can lead to premature wear, reduced performance, and even failure of the sprocket.

    Always refer to the manufacturer’s specifications and consult with experts in the field to ensure that you are using the right type of drive sprocket for the temperature conditions in your application.

    drive sprocket

    What are the environmental impacts of drive sprocket manufacturing?

    Drive sprocket manufacturing, like any industrial process, can have environmental impacts throughout its lifecycle. Here are some of the key environmental considerations related to drive sprocket manufacturing:

    1. Raw Material Extraction: The production of drive sprockets requires raw materials such as steel, aluminum, or other metals. The extraction of these materials can lead to habitat destruction, water pollution, and energy consumption.

    2. Energy Consumption: Manufacturing processes, including machining, forging, and heat treatment, consume significant amounts of energy. This energy is often derived from fossil fuels, leading to greenhouse gas emissions and contributing to climate change.

    3. Waste Generation: Manufacturing processes generate waste, such as metal shavings, dust, and wastewater. If not managed properly, these wastes can pollute the environment and harm ecosystems.

    4. Chemical Use: Some manufacturing processes involve the use of chemicals for cleaning, coating, or plating. Improper handling and disposal of these chemicals can lead to environmental contamination.

    5. Transportation: The transportation of raw materials, components, and finished drive sprockets can contribute to air pollution and carbon emissions.

    6. End-of-Life Disposal: At the end of their useful life, drive sprockets may be discarded. If not recycled or disposed of properly, they can end up in landfills, adding to the waste problem.

    7. Sustainable Practices: To mitigate these environmental impacts, manufacturers can adopt sustainable practices. This includes using recycled materials, optimizing energy use, reducing waste generation, and implementing cleaner production technologies.

    8. Life Cycle Assessment (LCA): Conducting a life cycle assessment of drive sprocket manufacturing can help identify areas of high environmental impact. LCA evaluates the environmental performance of the product from raw material extraction to end-of-life disposal.

    9. Certifications: Manufacturers can pursue certifications such as ISO 14001 (Environmental Management Systems) to demonstrate their commitment to reducing environmental impacts.

    10. Recycling and Reuse: Encouraging the recycling and reuse of drive sprockets can reduce the demand for new raw materials and decrease waste.

    11. Product Design: Optimize the design of drive sprockets for efficiency and durability, which can extend their lifespan and reduce the need for frequent replacements.

    By implementing environmentally friendly practices and considering the entire lifecycle of drive sprockets, manufacturers can reduce their environmental footprint and contribute to a more sustainable future.

    drive sprocket

    Can drive sprockets be used in combination with different types of chains?

    Yes, drive sprockets can be used in combination with different types of chains, provided that the sprocket’s pitch matches the pitch of the chain. The pitch of a sprocket refers to the distance between the centers of adjacent teeth, while the pitch of a chain refers to the distance between the centers of two consecutive pins. For proper engagement and smooth power transmission, the sprocket’s pitch must be the same as the chain’s pitch.

    There are several types of chains used in power transmission systems, and each type has its specific application and benefits:

    1. Roller Chains: Roller chains are the most common type of chains used with drive sprockets in various industrial applications. They consist of cylindrical rollers that engage with the sprocket teeth, providing excellent load-carrying capacity and efficiency.
    2. Engineered Chains: Engineered chains are specialized chains designed for specific applications, such as those requiring high strength, corrosion resistance, or specific environmental conditions. They are compatible with corresponding engineered sprockets.
    3. Leaf Chains: Leaf chains are used in applications with heavy loads and moderate speeds. They consist of interlocking plates connected by pins and are commonly used in forklifts and lifting mechanisms.
    4. Timing Belts: In some cases, timing belts can be used in place of chains with drive sprockets. Timing belts have teeth that engage with the sprocket teeth, providing accurate timing and smooth motion in precision applications.

    When selecting a chain and drive sprocket combination, it is essential to consider factors such as the application’s load requirements, speed, environmental conditions, and desired efficiency. Using the appropriate chain type and ensuring proper sprocket alignment and tensioning are critical for the system’s reliable operation and longevity.

    Consulting with chain and sprocket manufacturers or experienced engineers can help in choosing the right chain and sprocket combination to meet the specific needs of the power transmission system.

    China Best Sales Construction Machinery Parts Excavator Undercarriage Ex400-5 Sprocket/Drive Sprocket  China Best Sales Construction Machinery Parts Excavator Undercarriage Ex400-5 Sprocket/Drive Sprocket
    editor by CX 2023-12-12

    China supplier Factory Direct Sale Good Quality Ex200 Ex200-2 Ex200-3 Drive Sprocket Excavator Sprocket

    Product Description

    Factory direct sale good quality EX200 EX200-2 EX200-3 drive sprocket excavator sprocket 

    Material

    40SiMnTi

    Finish

    Smooth

    Colors

    Black or yellow

    Technique

    Forging casting

    Surface Hardness

    HRC52-58

    Warranty time

    2000 hour

    Certification

    ISO9001-9002

    FOB Price

    FOB HangZhou USD 200-2000/Piece

    MOQ

    2 piece

    Delivery Time

    Within 30 days after contract established

    For ktsu              
    PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
    PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
    PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
    PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
    PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400lc-7 PC450-6 PC450-7
    PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
    D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
    D80 D85 D155 D275 D355        
    For HITACHI              
    EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
    EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
    EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
    EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
    EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
    ZX110 ZX120 ZX200 ZX200 ZX200-1 ZX200-3 ZX200-5g ZX200LC-3 ZX210
    ZX210-3 ZX210-3 ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX30 ZX330
    ZX330 ZX350 ZX330C ZX450 ZX50        
    For CAT              
    E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
    E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
    E324 E140 E300B E330C E120 E70 E322C E322B E325
    E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
    CAT330 CAT322 CAT245 CAT325 CAT320L CAT973       
    D3 D3C D4 D4D D4H D5M D5H D6 D6D
    D6M D6R D6T D7 D7H D7R D8 D8N D8R
    D9R D9N D9G D10          
    For Sumitomo              
    SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
    SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
    SH430                
    For KOBELCO              
    SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
    SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
    SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
    SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
    For DAEWOO              
    DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
    DH370 DH80 DH500 DH450 /DH225        
    For HYUNDAI              
    R60-5 R60-7 R60-7 R80-7 R200 R200-3 R210 R210 R210-9 
    R210LC R210LC-7 R225 R225-3 R225-7 R250  R250-7 R290 R290LC
    R290LC-7 R320 R360 R954          
    For KATO              
    HD512 HD1430 HD 512III HD 820III HD820R HD1430III HD700VII HD 1250VII HD250SE
    HD400SE HD550SE HD1880            
    For DOOSAN              
    DX225  DX225LCA DX258 DX300 DX300LCA DX420 DX430    
    For VOLVO              
    EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
    EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
    EC460C EC700 EC140 EC140B EC160B      

     

    After-sales Service: Online Service
    Warranty: 12 Months
    Type: Undercarriage Parts
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    drive sprocket

    How do I troubleshoot common issues that may arise with drive sprockets?

    Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

    • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
    • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
    • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
    • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
    • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
    • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
    • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

    Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

    drive sprocket

    How do I extend the lifespan of drive sprockets and prevent premature wear?

    Extending the lifespan of drive sprockets is essential for maintaining the efficiency and reliability of power transmission systems. Here are some key practices to prevent premature wear and increase the longevity of drive sprockets:

    1. Regular Lubrication: Apply the appropriate lubricant to the sprocket and chain or belt at recommended intervals. Proper lubrication reduces friction, wear, and heat buildup, which helps prolong the life of the sprocket.
    2. Correct Tensioning: Ensure the chain or belt is correctly tensioned. Excessive tension can cause extra stress on the sprocket and lead to premature wear, while insufficient tension can result in slippage and poor power transmission.
    3. Keep Clean: Regularly clean the sprocket and surrounding areas to prevent the buildup of debris, dirt, and grime. Contaminants can accelerate wear and cause damage to the sprocket teeth and chain or belt.
    4. Choose the Right Material: Select sprockets made from materials suitable for the specific application. Steel sprockets are known for their durability and strength, while aluminum sprockets offer lightweight options with adequate strength for certain applications.
    5. Inspect for Damage: Regularly inspect the sprocket teeth for signs of wear, chipping, or deformation. If any damage is detected, replace the sprocket promptly to prevent further issues.
    6. Correct Alignment: Ensure proper alignment between the sprocket and the driven components. Misalignment can lead to uneven wear and decrease the sprocket’s lifespan.
    7. Avoid Overloading: Avoid subjecting the sprocket to loads beyond its recommended capacity. Overloading can lead to excessive stress and premature failure.
    8. Protect from Corrosion: In corrosive environments, use sprockets with appropriate surface coatings or materials to resist corrosion and increase longevity.
    9. Replace as a Set: When replacing a chain or belt, it is best to replace the sprockets as a set to ensure proper meshing and even wear distribution.
    10. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and usage of the sprocket and related components.

    By following these best practices, you can significantly extend the lifespan of drive sprockets and ensure a reliable and efficient power transmission system in various industrial applications.

    drive sprocket

    Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?

    Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:

    • Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
    • Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
    • Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
    • Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
    • Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.

    When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.

    Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.

    China supplier Factory Direct Sale Good Quality Ex200 Ex200-2 Ex200-3 Drive Sprocket Excavator Sprocket  China supplier Factory Direct Sale Good Quality Ex200 Ex200-2 Ex200-3 Drive Sprocket Excavator Sprocket
    editor by CX 2023-11-18

    China Professional Chain Wheel Sprocket for CZPT Excavator Zax210-3, Drive Sprocket Wheel Rim

    Product Description

    Chain wheel sprocket for CZPT Excavator ZAX210-3, drive sprocket wheel rim

    Keyword: Chain wheel sprocket, sprocket for HITACHI, drive sprocket

    Additional information

    Weight 47 kg
    OEM Part No.

    1/

    Chain wheel sprocket for CZPT Excavator ZAX210-3, drive sprocket wheel rim

    Our company Business Scope

    • 1. track link, track chain, track link assy, track group, track link with shoes.
    • 2. track roller, bottom roller, lower roller.
    • 3. carrier roller, top roller, upper roller.
    • 4. sprocket, driving wheel,
    • 5. idler, front idler, rear idler, 
    • 6. track adjuster, track tension spring, track cylinder, track cylinder assembly.

    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Parts: Chain Wheel Sprocket for Hitachi Excavator
    Undercarriage Parts: Zax210-3 Drive Sprocket Wheel Rim
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    Can I use a chain or belt drive system with a drive sprocket?

    Yes, you can use a chain or belt drive system with a drive sprocket. In fact, drive sprockets are commonly used in chain and belt drive systems to transmit power from one shaft to another. The sprocket is mounted on the driving shaft and engages with the chain or belt, which is then connected to the driven shaft with another sprocket or pulley.

    Chain and belt drive systems are widely used in various industries due to their efficiency, reliability, and ability to transmit power over long distances. The drive sprocket is an essential component of such systems as it provides the necessary interface between the rotating shaft and the chain or belt.

    When using a chain drive system, the drive sprocket typically has teeth that match the pitch of the chain, ensuring a positive engagement. On the other hand, in belt drive systems, the drive sprocket has a grooved profile that matches the shape of the belt, creating a frictional grip to transmit power.

    By selecting the appropriate size and pitch of the drive sprocket and matching it with the corresponding chain or belt, you can achieve the desired speed and torque ratio in the power transmission system.

    Both chain and belt drive systems with drive sprockets are commonly found in various applications, including conveyor systems, industrial machinery, bicycles, motorcycles, and more.

    drive sprocket

    What are the best practices for adjusting and maintaining drive sprockets for optimal performance?

    Proper adjustment and maintenance of drive sprockets are crucial for ensuring optimal performance, longevity, and safe operation of the power transmission system. Here are some best practices to follow:

    • Regular Inspection: Conduct regular visual inspections of the sprockets and the entire power transmission system. Look for signs of wear, damage, or misalignment. Identifying and addressing issues early can prevent costly repairs and downtime.
    • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprockets and the chain or belt. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Consider the operating environment, temperature, and load conditions when selecting the lubricant.
    • Alignment: Ensure proper alignment of the sprockets with each other and with other components of the system, such as shafts and bearings. Misalignment can lead to premature wear and decreased efficiency. Use alignment tools and techniques to achieve accurate alignment.
    • Tension: Maintain the correct tension in the chain or belt. Too much tension can cause excessive wear, while too little tension can lead to slippage and power loss. Follow the manufacturer’s recommendations for proper tensioning.
    • Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris, and contaminants. Regularly clean the components and the surrounding area to prevent abrasive particles from accelerating wear.
    • Replace Worn Components: Monitor the wear on the sprockets and the chain or belt. Replace any components that have reached their wear limits to prevent further damage to the system and maintain optimal performance.
    • Use Quality Components: Invest in high-quality sprockets, chains, and belts that are suitable for the specific application and operating conditions. Inferior components may wear more quickly and compromise the overall performance of the system.
    • Temperature Considerations: If operating in extreme temperature conditions, choose materials and lubricants that can withstand the temperature range. High temperatures can accelerate wear and affect the performance of the system.
    • Training and Safety: Ensure that personnel responsible for adjusting and maintaining the drive sprockets are properly trained and follow safety protocols. Safety should always be a top priority during maintenance procedures.

    By following these best practices, you can optimize the performance, efficiency, and service life of your drive sprockets and power transmission system, reducing the risk of unexpected breakdowns and improving the overall reliability of your machinery and equipment.

    drive sprocket

    What are the factors that affect gear ratios in drive sprockets and how do they impact performance?

    Gear ratios in drive sprockets play a critical role in determining the relationship between the rotational speeds and torques of the driving and driven components in a power transmission system. Several factors can affect gear ratios, and each has a specific impact on the performance of the system. Here are the key factors to consider:

    1. Number of Teeth: The number of teeth on the driving and driven sprockets directly affects the gear ratio. A larger number of teeth on the driving sprocket compared to the driven sprocket results in a higher gear ratio, which increases the output torque while reducing the output speed. Conversely, a smaller number of teeth on the driving sprocket relative to the driven sprocket leads to a lower gear ratio, increasing the output speed while decreasing the output torque.
    2. Sprocket Pitch Diameter: The pitch diameter is the diameter of the imaginary circle formed by the centers of the sprocket’s teeth. It affects the circumferential speed of the sprockets. A larger pitch diameter on the driving sprocket relative to the driven sprocket will result in a higher gear ratio and lower output speed, while a smaller pitch diameter on the driving sprocket will lead to a lower gear ratio and higher output speed.
    3. Chain Pitch: The pitch of the chain or belt used in the system must match the pitch of the sprockets to ensure proper engagement. Using sprockets and chains with different pitches will result in incorrect gear ratios and potential slippage or skipping issues.
    4. Center Distance: The distance between the centers of the driving and driven sprockets, known as the center distance, affects the engagement of the chain or belt. Proper center distance is essential for maintaining correct tension and preventing premature wear.
    5. Sprocket Material and Condition: The material and condition of the sprockets impact their durability and performance. High-quality materials and well-maintained sprockets are essential for achieving consistent gear ratios and minimizing wear on the chain or belt.
    6. Environmental Conditions: Extreme temperatures, corrosive environments, or abrasive particles can affect the performance of the sprockets and chain, leading to premature wear and altered gear ratios.
    7. Load and Torque Requirements: The load and torque demands of the driven component will influence the choice of gear ratio. Selecting the appropriate gear ratio ensures that the system can handle the required load and torque while providing the desired output speed.
    8. System Efficiency: Gear train efficiency can impact the overall performance of the power transmission system. Efficiency losses in the gear train will affect the actual output torque and speed compared to the theoretical gear ratio.

    It’s essential to carefully consider these factors when designing a power transmission system with drive sprockets to achieve the desired performance, efficiency, and longevity. Consulting with experienced engineers or sprocket manufacturers can help in selecting the optimal gear ratios for specific applications.

    China Professional Chain Wheel Sprocket for CZPT Excavator Zax210-3, Drive Sprocket Wheel Rim  China Professional Chain Wheel Sprocket for CZPT Excavator Zax210-3, Drive Sprocket Wheel Rim
    editor by CX 2023-11-17

    China Good quality Construction Machinery Parts Excavator Undercarriage Sprocket Drive Sprocket Dh320 Dh370 Dh450 Dh500 Cat312

    Product Description

    Our main products are undercarriage parts:

    Track roller(Bottom roller),
    Top roller(Carrier roller),
    Sprocket rim(Segment),
    Front idler,
    Track chain(Track link assy),
    Track shoe assy(Track group with shoes),
    bolts&nuts, pins&bushins.
    Excavator spare parts : bucket teeth, grader blades.

    Material

    50Mn

    Finish

    Smooth

    Colors

    Black or yellow

    Technique

    Forging casting

    Surface Hardness

    HRC53-57,deepth:8mm-12mm

    Warranty time

    1900 hours

    Certification

    ISO9001 and SONCAP

    FOB Price

    FOB USD 30-400/Piece

    MOQ

    2 pieces

    Delivery Time

    Within 30 days after contract established

    STARKEA Products are Excavator bucket teeth&adapter, Grader Blades,excavator undercarriage parts, excavator buckets, slewing bearings, high strength fastners, pin&retainer, bolts&nuts, ect and customized Investment casting, die casting, sand casting, Stamping and machining parts with kinds of materials like carbon steel,Stainless steel,alloy steel, grey iron ,ductile iron ,aluminum.copper ect.
     

    BRAND CATALOGUE
    BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
    D65 D68 D75 D80 D85 D150 D155 D275 D355
    D3C D3D D4C D4D D4H D5 D6C D6D D6H
    D7G D8K D8N D9N D10N D11N      
    KO-MATSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
    PC220 PC300 PC350 PC400          
    CAT-ERPILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
    E180 E240 E200B E320 E300 E300B E330 E325  
    HI-TACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
    EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
    FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
    VO-LVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
    DAE-WOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
    HY-UNDAI R60 R130 R200 R210 R220 R290 R320 R914  
    KA-TO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
    KO-BELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
    SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
    JC B JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
    JS240 JS260 JS300 JS330          
    SU-MITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
    SH340 LS2650 LS2800 LS3400 LS4300        
      MX8 SE200 SE210 SE280 MX292 SE350      
    MIT-SUBISHI MS110 MS120 MS140 MS180    

     

    After-sales Service: Support
    Warranty: 1 Year
    Type: Bucket Teeth
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I calculate the required torque and power for a drive sprocket setup?

    Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

    1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
    2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

    1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

    Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

    1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
    2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

    Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

    or

    Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

    where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

    By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

    drive sprocket

    Can I use a drive sprocket system for vertical power transmission?

    Yes, a drive sprocket system can be used for vertical power transmission in certain applications. The vertical orientation of the power transmission system introduces some unique challenges and considerations that need to be addressed to ensure its proper functioning and longevity.

    When using a drive sprocket system for vertical power transmission, here are some important factors to take into account:

    1. Load Capacity: The sprockets, chain, or belt, and other components must be capable of handling the vertical load. In vertical systems, the weight of the load can put additional strain on the sprockets and chain or belt, requiring appropriate selection and sizing of components.
    2. Lubrication: Adequate lubrication is crucial for vertical power transmission systems. Gravity can cause the lubricant to drain more quickly from the chain or belt, leading to increased wear. Regular lubrication is necessary to minimize friction and ensure smooth operation.
    3. Chain or Belt Type: Choosing the right type of chain or belt is important for vertical power transmission. Inclined conveyors, elevators, and some lifting systems often use specialized chains with attachments or high-friction coatings to prevent slippage and maintain stability during vertical movement.
    4. Alignment and Tension: Proper alignment and tension are critical for vertical power transmission systems. Misalignment can lead to uneven wear and premature failure, while incorrect tension may cause slippage and disruption in power transfer.
    5. Overhung Load: If the sprocket is located on an overhung shaft, the system must be designed to handle the additional bending moments and forces resulting from the vertical load.
    6. Environmental Factors: Consider the environmental conditions in which the vertical power transmission system operates. Dust, debris, temperature variations, and moisture can impact the performance and longevity of the system.

    Vertical power transmission using a drive sprocket system is common in industries such as material handling, agriculture, mining, and construction. Elevators, bucket conveyors, vertical lifting systems, and certain types of machinery rely on sprockets and chains or belts to efficiently transfer power between vertically spaced components.

    Proper design, maintenance, and component selection are essential to ensure the reliable and safe operation of a vertical drive sprocket system, meeting the specific requirements of the application and adhering to safety standards and regulations.

    drive sprocket

    Can drive sprockets be used in combination with different types of chains?

    Yes, drive sprockets can be used in combination with different types of chains, provided that the sprocket’s pitch matches the pitch of the chain. The pitch of a sprocket refers to the distance between the centers of adjacent teeth, while the pitch of a chain refers to the distance between the centers of two consecutive pins. For proper engagement and smooth power transmission, the sprocket’s pitch must be the same as the chain’s pitch.

    There are several types of chains used in power transmission systems, and each type has its specific application and benefits:

    1. Roller Chains: Roller chains are the most common type of chains used with drive sprockets in various industrial applications. They consist of cylindrical rollers that engage with the sprocket teeth, providing excellent load-carrying capacity and efficiency.
    2. Engineered Chains: Engineered chains are specialized chains designed for specific applications, such as those requiring high strength, corrosion resistance, or specific environmental conditions. They are compatible with corresponding engineered sprockets.
    3. Leaf Chains: Leaf chains are used in applications with heavy loads and moderate speeds. They consist of interlocking plates connected by pins and are commonly used in forklifts and lifting mechanisms.
    4. Timing Belts: In some cases, timing belts can be used in place of chains with drive sprockets. Timing belts have teeth that engage with the sprocket teeth, providing accurate timing and smooth motion in precision applications.

    When selecting a chain and drive sprocket combination, it is essential to consider factors such as the application’s load requirements, speed, environmental conditions, and desired efficiency. Using the appropriate chain type and ensuring proper sprocket alignment and tensioning are critical for the system’s reliable operation and longevity.

    Consulting with chain and sprocket manufacturers or experienced engineers can help in choosing the right chain and sprocket combination to meet the specific needs of the power transmission system.

    China Good quality Construction Machinery Parts Excavator Undercarriage Sprocket Drive Sprocket Dh320 Dh370 Dh450 Dh500 Cat312  China Good quality Construction Machinery Parts Excavator Undercarriage Sprocket Drive Sprocket Dh320 Dh370 Dh450 Dh500 Cat312
    editor by CX 2023-11-16

    China Custom Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators

    Product Description

    Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators

    Material

    35MnB
    Finish Smooth
    Colors Black or yellow
    Technique Forging/casting
    Surface Hardness HRC52-58,deepth:8mm-12mm
    Warranty time 1 year
    Payment terms T/T, Western Union, LC.
    Delivery Time Within 5-10 days after the order confirmed

    BRAND CATALOGUE
    BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
    D65 D68 D75 D80 D85 D150 D155 D275 D355
    D3C D3D D4C D4D D4H D5 D6C D6D D6H
    D7G D8K D8N D9N D10N D11N      
    KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
    PC220 PC300 PC350 PC400          
    CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
    E180 E240 E200B E320 E300 E300B E330 E325  
    HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
    EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
    FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
    VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
    DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
    HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
    KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
    KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
    SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
    JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
    JS240 JS260 JS300 JS330          
    SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
    SH340 LS2650 LS2800 LS3400 LS4300        
      MX8 SE200 SE210 SE280 MX292 SE350      
    MITSUBISHI MS110 MS120 MS140 MS180          

    HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
    HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
    Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
    front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

    With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

    Welcome to contact us for any inquiries.

    After-sales Service: Video Technical Support, Online Support
    Warranty: One Year
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    drive sprocket

    Can drive sprockets be used in underwater or harsh environmental conditions?

    Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:

    • 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
    • 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
    • 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
    • 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.

    It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.

    drive sprocket

    Can I convert my machinery’s drive sprocket setup to achieve higher or lower gear ratios?

    Yes, in many cases, you can convert your machinery’s drive sprocket setup to achieve higher or lower gear ratios. The gear ratio determines the relationship between the number of teeth on the driving sprocket (input) and the driven sprocket (output). By changing the size of the sprockets, you can alter the gear ratio, which, in turn, affects the speed and torque output of the machinery.

    To achieve a higher gear ratio (increased output speed with reduced torque), you can use a smaller driven sprocket or a larger driving sprocket. This setup will cause the output shaft to rotate faster than the input shaft, making it suitable for applications where higher speeds are required but with lower torque output.

    Conversely, to achieve a lower gear ratio (reduced output speed with increased torque), you can use a larger driven sprocket or a smaller driving sprocket. This configuration will cause the output shaft to rotate slower than the input shaft, making it suitable for applications where higher torque is needed but with lower rotational speed.

    However, when modifying the gear ratio by changing the sprocket sizes, it’s essential to consider the limitations of the machinery. Increasing the gear ratio may lead to increased wear on the components and may exceed the system’s design limits. Similarly, decreasing the gear ratio excessively may result in decreased efficiency and compromised performance.

    Before making any changes to the drive sprocket setup, it is advisable to consult the machinery’s manufacturer or a qualified engineer. They can help you determine the suitable gear ratio for your specific application and ensure that the modifications align with the machinery’s capabilities and intended usage.

    drive sprocket

    Eco-Friendly Materials Used in Manufacturing Drive Sprockets

    Manufacturers have been exploring eco-friendly materials to produce drive sprockets, aiming to reduce the environmental impact of industrial processes. While traditional materials like steel are widely used, several eco-friendly alternatives have emerged. Some of these materials include:

    • Recycled Steel: Using recycled steel for sprocket manufacturing helps reduce the demand for new raw materials and minimizes the energy-intensive processes required to produce steel from scratch. Recycled steel maintains its strength and performance characteristics, making it a sustainable option.
    • Aluminum: Aluminum is considered more eco-friendly than steel because it requires less energy to extract and process. Additionally, aluminum sprockets are lightweight, reducing the overall weight of machinery and vehicles, leading to potential energy savings during operation.
    • Bio-based Plastics: Some manufacturers are exploring the use of bio-based plastics derived from renewable resources, such as corn or sugarcane. These materials can offer comparable strength and performance to traditional plastics, with the added benefit of being biodegradable or compostable, reducing their environmental impact at the end of their service life.
    • Biodegradable Composites: Certain biodegradable composites made from natural fibers and resins are being researched for use in sprockets. These composites are lightweight, strong, and environmentally friendly, making them a potential sustainable alternative.
    • Castor Oil-based Polyamide: Some manufacturers have developed sprockets using castor oil-based polyamide, which is sourced from a renewable plant-derived material. This type of polyamide offers similar mechanical properties to traditional petroleum-based polyamide while being more sustainable.

    It’s important to note that while these materials offer eco-friendly advantages, their application in sprocket manufacturing may vary depending on specific performance requirements and the availability of materials. When choosing an eco-friendly sprocket material, it is essential to consider factors such as load capacity, operating conditions, and the overall lifecycle of the product.

    China Custom Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators  China Custom Factory Wholesale Excavator Chain Drive Sprocket for Various Types of Excavators
    editor by CX 2023-11-06

    China high quality Mini Excavator PC20 Forged Drive Sprocket

    Product Description

    Mini Excavator Komatsu PC20 Sprocket

    Product Description

    Product: Sprocket and Segment
    Material: 35MnB
    Production Process: Casting/Forging
    Surface Hardness: HRC50-60; depth : 4-10mm
    Color: Black, Yellow or Customized 
    Compatible Machine:  Excavator/Bulldozer 
    Certification: ISO9001
    Deliver time:  7-15 days after contrast established 
    Offer customized Service : Yes

     

    Detailed Photos

     

    Main Feature

     

    • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
    • Produced in advance machining center and vertical CNC turning machine for precision requirements.
    • strict quality management ensures the effective and stable products.

     

      Dozer Excavator Part No.

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
      Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, etc.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
      PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

       

       

      Company Profile

      Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
      Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

       

      Packaging & Shipping

      FAQ

      1. You are a trader or a manufacture?
      We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

      2. How can I be sure the part will fit my excavator?
      Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

      3. How about the payment terms?
      We usually accept T/T or L/C. other terms also could be negotiated.

      4. What is your minimum order?
      It depends on what you are buying. Normally, we don’t have MOQ request.

      5. What is your delivery time?
      If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

      6. What about Quality Control?
      We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

      7. Can offer the sample ?
      For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

       

      Type: Undercarriage
      Usage: Special Excavator, Mining Excavator
      Certification: ISO9001: 2000
      Condition: New
      Hardness: HRC50-60; Depth : 4-10mm
      Process: Casting/Forging
      Samples:
      US$ 100/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      drive sprocket

      How do I align drive sprockets properly for smooth power transmission?

      Proper alignment of drive sprockets is crucial for ensuring smooth power transmission and preventing premature wear on the sprockets and chains. Improper alignment can lead to increased friction, noise, and vibration, reducing the efficiency and lifespan of the system. Here are the steps to align drive sprockets properly:

      1. 1. Identify Reference Points: Choose reference points on the driving and driven shafts, such as coupling flanges or other fixed points, that will be used for alignment.
      2. 2. Initial Alignment: Perform an initial rough alignment of the sprockets so that the shafts are roughly parallel. This can be done visually or by using alignment tools.
      3. 3. Alignment Tools: For precise alignment, use alignment tools such as straightedges, dial indicators, or laser alignment systems. These tools help measure the offset and angular misalignment between the sprockets.
      4. 4. Adjusting Sprocket Position: Loosen the mounting bolts of the driven sprocket and use the alignment tools to measure the misalignment. Adjust the position of the sprocket accordingly to minimize the misalignment.
      5. 5. Check Tension: Ensure that the chain tension is within the recommended range. Excessive tension can lead to misalignment, so adjust the tension if necessary.
      6. 6. Verify Alignment: After making adjustments, recheck the alignment using the alignment tools to confirm that the sprockets are properly aligned.
      7. 7. Tighten Bolts: Once the alignment is verified, tighten the mounting bolts of the driven sprocket securely to maintain the alignment.

      Regularly inspect and re-align the drive sprockets during maintenance intervals or when any changes are made to the machinery. Proper alignment will not only improve power transmission efficiency but also extend the lifespan of the sprockets and chains.

      drive sprocket

      What are the best practices for adjusting and maintaining drive sprockets for optimal performance?

      Proper adjustment and maintenance of drive sprockets are crucial for ensuring optimal performance, longevity, and safe operation of the power transmission system. Here are some best practices to follow:

      • Regular Inspection: Conduct regular visual inspections of the sprockets and the entire power transmission system. Look for signs of wear, damage, or misalignment. Identifying and addressing issues early can prevent costly repairs and downtime.
      • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprockets and the chain or belt. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Consider the operating environment, temperature, and load conditions when selecting the lubricant.
      • Alignment: Ensure proper alignment of the sprockets with each other and with other components of the system, such as shafts and bearings. Misalignment can lead to premature wear and decreased efficiency. Use alignment tools and techniques to achieve accurate alignment.
      • Tension: Maintain the correct tension in the chain or belt. Too much tension can cause excessive wear, while too little tension can lead to slippage and power loss. Follow the manufacturer’s recommendations for proper tensioning.
      • Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris, and contaminants. Regularly clean the components and the surrounding area to prevent abrasive particles from accelerating wear.
      • Replace Worn Components: Monitor the wear on the sprockets and the chain or belt. Replace any components that have reached their wear limits to prevent further damage to the system and maintain optimal performance.
      • Use Quality Components: Invest in high-quality sprockets, chains, and belts that are suitable for the specific application and operating conditions. Inferior components may wear more quickly and compromise the overall performance of the system.
      • Temperature Considerations: If operating in extreme temperature conditions, choose materials and lubricants that can withstand the temperature range. High temperatures can accelerate wear and affect the performance of the system.
      • Training and Safety: Ensure that personnel responsible for adjusting and maintaining the drive sprockets are properly trained and follow safety protocols. Safety should always be a top priority during maintenance procedures.

      By following these best practices, you can optimize the performance, efficiency, and service life of your drive sprockets and power transmission system, reducing the risk of unexpected breakdowns and improving the overall reliability of your machinery and equipment.

      drive sprocket

      What are the factors that affect gear ratios in drive sprockets and how do they impact performance?

      Gear ratios in drive sprockets play a critical role in determining the relationship between the rotational speeds and torques of the driving and driven components in a power transmission system. Several factors can affect gear ratios, and each has a specific impact on the performance of the system. Here are the key factors to consider:

      1. Number of Teeth: The number of teeth on the driving and driven sprockets directly affects the gear ratio. A larger number of teeth on the driving sprocket compared to the driven sprocket results in a higher gear ratio, which increases the output torque while reducing the output speed. Conversely, a smaller number of teeth on the driving sprocket relative to the driven sprocket leads to a lower gear ratio, increasing the output speed while decreasing the output torque.
      2. Sprocket Pitch Diameter: The pitch diameter is the diameter of the imaginary circle formed by the centers of the sprocket’s teeth. It affects the circumferential speed of the sprockets. A larger pitch diameter on the driving sprocket relative to the driven sprocket will result in a higher gear ratio and lower output speed, while a smaller pitch diameter on the driving sprocket will lead to a lower gear ratio and higher output speed.
      3. Chain Pitch: The pitch of the chain or belt used in the system must match the pitch of the sprockets to ensure proper engagement. Using sprockets and chains with different pitches will result in incorrect gear ratios and potential slippage or skipping issues.
      4. Center Distance: The distance between the centers of the driving and driven sprockets, known as the center distance, affects the engagement of the chain or belt. Proper center distance is essential for maintaining correct tension and preventing premature wear.
      5. Sprocket Material and Condition: The material and condition of the sprockets impact their durability and performance. High-quality materials and well-maintained sprockets are essential for achieving consistent gear ratios and minimizing wear on the chain or belt.
      6. Environmental Conditions: Extreme temperatures, corrosive environments, or abrasive particles can affect the performance of the sprockets and chain, leading to premature wear and altered gear ratios.
      7. Load and Torque Requirements: The load and torque demands of the driven component will influence the choice of gear ratio. Selecting the appropriate gear ratio ensures that the system can handle the required load and torque while providing the desired output speed.
      8. System Efficiency: Gear train efficiency can impact the overall performance of the power transmission system. Efficiency losses in the gear train will affect the actual output torque and speed compared to the theoretical gear ratio.

      It’s essential to carefully consider these factors when designing a power transmission system with drive sprockets to achieve the desired performance, efficiency, and longevity. Consulting with experienced engineers or sprocket manufacturers can help in selecting the optimal gear ratios for specific applications.

      China high quality Mini Excavator PC20 Forged Drive Sprocket  China high quality Mini Excavator PC20 Forged Drive Sprocket
      editor by CX 2023-10-21

      China OEM Excavator Drive Wheel Sprocket for PC120 PC120-1 PC120-2 PC120-3 PC120-5 PC120-6

      Product Description

      Excavator Drive Wheel Sprocket for PC120 PC120-1 PC120-2 PC120-3 PC120-5 PC120-6

      Undercarriage Parts for Excavator/ Excavator Drive Wheel Sprocket/  Excavator Parts

      >>>Related Product Catalogue

      >>>Package & Service
       

      Package

      1. Cartons, wooden cases, pallets, etc., according to customer requirements

      Service

      1. Genuine Quality
      2. Competitive Price
      3. Short lead time
      4. High Accuracy
      5. One-Stop Shop
       

      >>>Delivery type & time

      1.International Courier, Such as DHL, TNT,UPS or Fedex.

      2.By air/By sea

      Products fully stocked, timely and efficient delivery.

      >>> About Us

      We are CZPT MACHINERY TOOLS (ZheJiang ) CO., LTD. specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer.

      Also specialize in providing Construction Machinery, Transmission, Axle, Engine Assembly and Parts Service. 

      From the designing, choosing the raw material, the monitoring the production, final inspection to packing, the company strictly controls of each production process to ensure the quality is in accordance with the OEM requirements.

      Our primary goal is customers’ Satisfaction, with experience in both manufacturing and world-wide distribution. Our company is ready to provide our high quality product, professional support and service to our customers.
       

      >>>Contact us
       

      Jack
      —————-
       

      QINDING MACHINERY & TOOLS (ZheJiang ) CO., LTD.
      Add: No. 153971395

       

      Type: Sprocket
      Application: Excavator
      Certification: CE, ISO9001: 2000
      Condition: New
      Delivery Time: Usually Within 3 Days After Payment Receipt
      Payment Term: T/T, L/C at Sight, Western Union
      Customization:
      Available

      |

      Customized Request

      drive sprocket

      How do I align drive sprockets properly for smooth power transmission?

      Proper alignment of drive sprockets is crucial for ensuring smooth power transmission and preventing premature wear on the sprockets and chains. Improper alignment can lead to increased friction, noise, and vibration, reducing the efficiency and lifespan of the system. Here are the steps to align drive sprockets properly:

      1. 1. Identify Reference Points: Choose reference points on the driving and driven shafts, such as coupling flanges or other fixed points, that will be used for alignment.
      2. 2. Initial Alignment: Perform an initial rough alignment of the sprockets so that the shafts are roughly parallel. This can be done visually or by using alignment tools.
      3. 3. Alignment Tools: For precise alignment, use alignment tools such as straightedges, dial indicators, or laser alignment systems. These tools help measure the offset and angular misalignment between the sprockets.
      4. 4. Adjusting Sprocket Position: Loosen the mounting bolts of the driven sprocket and use the alignment tools to measure the misalignment. Adjust the position of the sprocket accordingly to minimize the misalignment.
      5. 5. Check Tension: Ensure that the chain tension is within the recommended range. Excessive tension can lead to misalignment, so adjust the tension if necessary.
      6. 6. Verify Alignment: After making adjustments, recheck the alignment using the alignment tools to confirm that the sprockets are properly aligned.
      7. 7. Tighten Bolts: Once the alignment is verified, tighten the mounting bolts of the driven sprocket securely to maintain the alignment.

      Regularly inspect and re-align the drive sprockets during maintenance intervals or when any changes are made to the machinery. Proper alignment will not only improve power transmission efficiency but also extend the lifespan of the sprockets and chains.

      drive sprocket

      Can drive sprockets be used in agricultural machinery and equipment?

      Yes, drive sprockets are commonly used in various agricultural machinery and equipment. They play a critical role in power transmission systems that are utilized in agricultural applications. Here are some of the agricultural machinery and equipment where drive sprockets are commonly employed:

      • Tractors: Tractors are a fundamental part of modern agriculture, and drive sprockets are used in the transmission system to transfer power from the engine to the wheels or tracks. Sprockets are crucial components in both wheeled and tracked tractors, ensuring efficient power delivery for various agricultural tasks.
      • Combine Harvesters: Drive sprockets are used in combine harvesters to transfer power from the engine to the wheels or tracks, allowing for precise control and smooth movement during harvesting operations.
      • Balers: Agricultural balers use drive sprockets in their power transmission systems to drive the mechanisms responsible for compacting and baling crops such as hay, straw, or silage.
      • Planters and Seeders: Drive sprockets are utilized in planting and seeding equipment to ensure precise and consistent seed placement and spacing in the field.
      • Sprayers: Agricultural sprayers use drive sprockets in their transmission systems to power the spraying mechanisms, ensuring even and efficient distribution of fertilizers, herbicides, and pesticides.
      • Harvesting Machines: Various harvesting machines, such as grain harvesters and fruit harvesters, rely on drive sprockets to power the harvesting mechanisms and conveyors.
      • Tillage Equipment: Drive sprockets are used in tillage equipment to transfer power to the cutting and tilling components, preparing the soil for planting.
      • Irrigation Systems: Drive sprockets are employed in agricultural irrigation systems, such as center pivot systems, to control the movement of the irrigation equipment across the field.

      Drive sprockets in agricultural machinery are often subjected to challenging conditions, including dust, dirt, and varying terrains. Therefore, it is essential to use high-quality sprockets made from durable materials, such as steel or hardened alloys, to withstand the demanding agricultural environment.

      Regular maintenance, including proper lubrication and inspection for wear and damage, is crucial to ensure the reliable operation and longevity of drive sprockets in agricultural machinery. By adhering to recommended maintenance schedules and replacing worn components promptly, farmers and agricultural operators can optimize the performance and productivity of their equipment.

      drive sprocket

      How do I choose the right size and pitch of a drive sprocket for my specific application?

      Choosing the correct size and pitch of a drive sprocket is essential to ensure the proper functioning and efficiency of the power transmission system. Here are the steps to help you select the right drive sprocket for your specific application:

      1. Identify the Power Requirements: Determine the amount of power (torque and speed) required to drive the driven component. Consider factors such as load, operating conditions, and the desired speed of the driven component.
      2. Calculate the Gear Ratio: Calculate the desired gear ratio between the driving and driven sprockets. The gear ratio is determined by dividing the number of teeth on the driven sprocket by the number of teeth on the driving sprocket. Adjusting the gear ratio allows you to control the speed and torque of the driven component.
      3. Choose the Pitch: The pitch of the sprocket should match the pitch of the chain or belt in the system. The pitch refers to the distance between adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″, 0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket have the same pitch to achieve proper engagement and smooth power transfer.
      4. Select the Number of Teeth: Once you have the desired gear ratio and the pitch size, calculate the number of teeth needed on each sprocket. The number of teeth on the driven sprocket should be divided by the gear ratio to determine the number of teeth on the driving sprocket.
      5. Consider the Sprocket Material: The material of the sprocket is crucial, especially in high-load or high-speed applications. Common materials include steel, stainless steel, and aluminum. Each material has its own set of properties, including strength, weight, and resistance to wear and corrosion. Choose the material that best suits the demands of your application.
      6. Check for Compatibility: Ensure that the chosen sprocket is compatible with the specific chain or belt you are using. The sprocket’s tooth profile and pitch diameter should match the chain or belt’s design for proper engagement and smooth operation.
      7. Consider Environmental Factors: If your application operates in extreme conditions, such as high temperatures or corrosive environments, choose a sprocket material that can withstand these conditions without compromising performance.
      8. Consult with Experts: If you are unsure about the right size and pitch of the drive sprocket for your application, consult with experienced engineers or sprocket manufacturers. They can provide valuable insights and recommend the most suitable sprocket for your specific needs.

      By following these steps and considering the specific requirements of your application, you can select the right size and pitch of the drive sprocket to ensure optimal performance, efficiency, and longevity of your power transmission system.

      China OEM Excavator Drive Wheel Sprocket for PC120 PC120-1 PC120-2 PC120-3 PC120-5 PC120-6  China OEM Excavator Drive Wheel Sprocket for PC120 PC120-1 PC120-2 PC120-3 PC120-5 PC120-6
      editor by CX 2023-10-17

      China OEM High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket

      Product Description

      High Quality Excavator Chassis Components Drive Sprocket For Conveyor Line Industrial Sprocket
      Our Sprocket for Conveyor Line,Industrial Sprocket include standard sprocket, special sprocket, we can produce as per your drawing or sample
      If you need sprocket with bearing, with taper bush, we can also arrange
      And you can also decide the material of sprocket and heat treatment way of sprocket, we can produce as per your special request

      Our sprocket is produced by CNC machines and quality well controlled
       

      1.       Rang of product

         03/04/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B

         25/35/40/41/50/60/80/100/120/140/160/180/200/240

      2.       Max. processing diameter:ø=1450mm

      The series of finished-bore sprocket

      1.       Rang of products

         06B/08B/10B/12B/16B/20B/

        35/40/41//50/60/80/100/120/140/160

      2.       Max. processing diameter:ø=1450mm

      Taper bore sprocket of BTL series

      1.       Rang of product

      06B/08B/10B/12B/16B/20B

      35/40/41//50/60/80/100/120/140/160

      2.       Max. processing diameter:ø=1450mm.

      Max. coordinated taper bush:8065

      Taper bore sprocket of QTL serie

      1.       Rang of product

         35/40/41//50/60/80/100/120/140/160/200

      2.       Max. processing diameter:ø=1450mm.

      Max. coordinated QD cover:N

      STL taper bore sprockets

      1.       Rang of product

         35/40/41//50/60/80/100/120/140/160/200

      2.       Max. processing diameter:ø=1450mm.

      Max. coordinated Browning cover:U2 

      Molten sprocket wheel

      1.       Rang of product

         06B/08B/10B/12B/16B/20B/24B(technological-bore & BTL taper bore)

         We feel honoured to offer made to order product

      2.       Max. processing diameter:ø=1450mm. Max. coordinated taper

         bush:5050

      3.       Max. weight of the casting 2000kg.

      Coarse pitch conveyor sprocket

      1.       Rang of product

         P50/P75/P100/P50.8

      BTL taper bore sprocket of  standard series

      1.       Rang of product

         06B/08B/10B/12B/16B/20B

         35/40/50/60/80/100/120/140/160

      Flat-top conveyor sprockets

      1.       Rang of product

         P 1/2″

      Idle gear

      1.       Rang of products

         06B/08B/10B/12B/16B

         35/40/41/50/60/80

      Worm wheels &Worms

      1.       Rang of product( Module M1M3,Pressure angle20°

      2.       Rang of product( diametral pitch 4DP16PD,

      Pressure angle14.5°

      Cylindrical spur gear

      1.       Rang of product( Module M1M6,Pressure angle20° Pierce

      2.       Rang of product( diametral pitch 4DP16PD,Pressure angle20°/14.5°. CZPT taper bore

      Straight bevel gear

      1.       Rang of product( Module M1.5M5,Pressure angle20° Pierce

      2.       Rang of product( diametral pitch 4DP16PD,Pressure  angle20°/14.5°  CZPT taper bore

      HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of sprockets.
       
      Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
       
      With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
       
      Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

       

      Shipping Cost:

      Estimated freight per unit.



      To be negotiated
      Standard Or Nonstandard: Standard
      Application: Machinery, Industry
      Hardness: Hardened
      Customization:
      Available

      |

      Customized Request

      drive sprocket

      Can drive sprockets be used in precision motion control and automation systems?

      Yes, drive sprockets can be used in precision motion control and automation systems. In such systems, precise and accurate motion control is essential for various applications, such as robotics, CNC machines, automated manufacturing processes, and conveyor systems.

      Drive sprockets, in combination with the appropriate chain and other power transmission components, offer an efficient and reliable way to transfer motion and power in these precision systems. They provide positive engagement between the sprocket teeth and the chain, ensuring a consistent and repeatable movement.

      Some key advantages of using drive sprockets in precision motion control and automation systems include:

      • 1. High Accuracy: Drive sprockets provide precise motion control with minimal backlash, ensuring accurate positioning and repeatability in critical tasks.
      • 2. Low Maintenance: When properly installed and maintained, drive sprockets exhibit low wear and require minimal maintenance, reducing downtime in automated processes.
      • 3. High Efficiency: The engagement between the sprocket teeth and the chain minimizes energy losses, resulting in high overall system efficiency.
      • 4. Compact Design: Drive sprockets have a compact design, allowing for the creation of space-efficient motion control systems.
      • 5. Versatility: Sprockets are available in various sizes, pitches, and materials, making them adaptable to different motion control applications and loads.

      It’s important to choose the right type and size of drive sprockets for precision motion control systems. Factors such as the required gear ratio, speed, torque, and environmental conditions must be considered during the selection process.

      Additionally, in precision motion control systems, attention to detail in installation and alignment is critical. Proper tensioning of the chain and accurate alignment of the sprockets will contribute to smoother operation and increased system longevity.

      In conclusion, drive sprockets are well-suited for use in precision motion control and automation systems, providing the necessary accuracy, reliability, and efficiency required for these demanding applications.

      drive sprocket

      How do I ensure proper chain tension and alignment with drive sprockets?

      Proper chain tension and alignment are critical for the smooth and efficient operation of a drive sprocket and chain system. Incorrect tension and misalignment can lead to premature wear, increased friction, and reduced overall performance. Here are the steps to ensure proper chain tension and alignment:

      1. Initial Installation: When installing a new chain on the drive sprockets, ensure that the chain is routed correctly and securely around the sprockets. Check the manufacturer’s guidelines for the recommended tension for your specific chain and sprocket combination.

      2. Tension Adjustment: Over time, chains may stretch or experience wear. Regularly check the chain tension and make adjustments as needed to maintain the correct tension. Most drive systems incorporate tensioners or adjustable mounts to facilitate tension adjustments.

      3. Proper Tension: The chain should have enough tension to avoid slippage and prevent excessive sagging, but it should not be overly tight, as this can cause premature wear on the chain and sprockets. Follow the manufacturer’s guidelines for the optimal tension range.

      4. Alignment: Check the alignment of the drive sprockets and ensure they are in the same plane. Misaligned sprockets can cause the chain to run at an angle, leading to uneven wear and noise. Use alignment tools or laser alignment systems for precise alignment.

      5. Chain Sag: In long-chain systems, some sag is normal. However, excessive sag can be problematic. Adjust the tension to minimize sag while allowing enough flexibility for smooth operation.

      6. Lubrication: Proper lubrication is essential for reducing friction and wear between the chain and sprockets. Follow the manufacturer’s recommendations for the type and frequency of lubrication.

      7. Regular Inspection: Regularly inspect the chain and sprockets for signs of wear, damage, or misalignment. Address any issues promptly to prevent further problems and extend the life of the system.

      8. Temperature Considerations: In applications with extreme temperatures, consider the thermal expansion/contraction of the chain. Allow for adjustments to accommodate temperature-related changes.

      9. Operational Environment: Environmental factors, such as dust, debris, or corrosive substances, can impact chain performance. Choose appropriate materials and maintenance practices to suit the operating environment.

      By following these steps and ensuring proper chain tension and alignment, you can optimize the performance and longevity of your drive sprocket and chain system, reducing downtime and maintenance costs while maximizing efficiency.

      drive sprocket

      Advantages of Using Drive Sprockets over Other Methods of Power Transmission

      Drive sprockets offer several advantages over other methods of power transmission, making them a popular choice in various applications. Here are the key advantages:

      • Efficiency: Drive sprockets and chains have high mechanical efficiency, typically around 98% to 99%, which means minimal power loss during transmission. This efficiency is crucial in applications where energy conservation is essential.
      • High Load Capacity: Sprockets and chains are capable of handling heavy loads and transmit substantial amounts of power, making them suitable for various industrial and machinery applications.
      • Reliability: Sprocket and chain systems are known for their reliability and durability. They can withstand challenging conditions, such as high loads, shock loads, and adverse environmental factors, without compromising performance.
      • Adjustability: By changing the sprocket’s size or the number of teeth, the gear ratio can be easily adjusted to meet specific speed and torque requirements. This adjustability allows for versatility in various applications.
      • Simple Design: Sprockets and chains have a relatively simple design, which makes them easy to manufacture, install, and maintain. Additionally, they require minimal lubrication compared to other types of power transmission systems.
      • Long Service Life: When properly maintained, sprockets and chains have a long service life, reducing the need for frequent replacements and lowering overall maintenance costs.
      • Wide Range of Sizes and Configurations: Sprockets are available in various sizes, tooth profiles, and materials, allowing for customization to fit specific applications. This wide range of options makes them suitable for diverse industries and machinery types.
      • Quiet Operation: Compared to some other power transmission methods, such as gears, sprockets and chains produce less noise during operation, making them desirable for noise-sensitive environments.
      • Compact Design: Sprocket and chain systems can transmit power over relatively long distances while maintaining a compact design. This makes them suitable for applications with space constraints.

      Despite these advantages, it is essential to consider the specific requirements of the application and the characteristics of the load to ensure that a sprocket and chain system is the most suitable power transmission method for the intended use.

      China OEM High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket  China OEM High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket
      editor by CX 2023-10-07