Tag Archives: manufacturer sprocket

China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket

Product Description

Product Parameters

 

Company Profile

-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.

Production Capacity Equipment

-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

Product Advantages

Certifications

-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels  Market Continues to Develop!

International Exhibition

CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

Related Products:
 

FAQ:
1. Are you manufacturer or trade Company?
    We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
    T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
    Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
    We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
   Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
   Yes, OEM is available. We have professional designers to help you design.

 

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Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|

Order Sample

Sprocket Samples
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive sprocket

How do I calculate the required torque and power for a drive sprocket setup?

Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

  1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
  2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

  1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

  1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
  2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

or

Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

drive sprocket

Can drive sprockets be used in automotive and motorcycle applications?

Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

Automotive Applications:

In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

Motorcycle Applications:

In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    How do I choose the right size and pitch of a drive sprocket for my specific application?

    Choosing the correct size and pitch of a drive sprocket is essential to ensure the proper functioning and efficiency of the power transmission system. Here are the steps to help you select the right drive sprocket for your specific application:

    1. Identify the Power Requirements: Determine the amount of power (torque and speed) required to drive the driven component. Consider factors such as load, operating conditions, and the desired speed of the driven component.
    2. Calculate the Gear Ratio: Calculate the desired gear ratio between the driving and driven sprockets. The gear ratio is determined by dividing the number of teeth on the driven sprocket by the number of teeth on the driving sprocket. Adjusting the gear ratio allows you to control the speed and torque of the driven component.
    3. Choose the Pitch: The pitch of the sprocket should match the pitch of the chain or belt in the system. The pitch refers to the distance between adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″, 0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket have the same pitch to achieve proper engagement and smooth power transfer.
    4. Select the Number of Teeth: Once you have the desired gear ratio and the pitch size, calculate the number of teeth needed on each sprocket. The number of teeth on the driven sprocket should be divided by the gear ratio to determine the number of teeth on the driving sprocket.
    5. Consider the Sprocket Material: The material of the sprocket is crucial, especially in high-load or high-speed applications. Common materials include steel, stainless steel, and aluminum. Each material has its own set of properties, including strength, weight, and resistance to wear and corrosion. Choose the material that best suits the demands of your application.
    6. Check for Compatibility: Ensure that the chosen sprocket is compatible with the specific chain or belt you are using. The sprocket’s tooth profile and pitch diameter should match the chain or belt’s design for proper engagement and smooth operation.
    7. Consider Environmental Factors: If your application operates in extreme conditions, such as high temperatures or corrosive environments, choose a sprocket material that can withstand these conditions without compromising performance.
    8. Consult with Experts: If you are unsure about the right size and pitch of the drive sprocket for your application, consult with experienced engineers or sprocket manufacturers. They can provide valuable insights and recommend the most suitable sprocket for your specific needs.

    By following these steps and considering the specific requirements of your application, you can select the right size and pitch of the drive sprocket to ensure optimal performance, efficiency, and longevity of your power transmission system.

    China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket  China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
    editor by Dream 2024-05-15

    China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120

    Product Description

    1. Description:

    Machine No.:   DX120
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
       PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
       EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
      DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
      SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
           HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
         R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
       KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
          SY65 SY200 SY215 SY330
       
      YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
        D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Condition: New
    Machine No.: Dx120
    Production Method: Casting / Forging
    Samples:
    US$ 0/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I troubleshoot common issues that may arise with drive sprockets?

    Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

    • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
    • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
    • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
    • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
    • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
    • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
    • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

    Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

    drive sprocket

    Can drive sprockets be used in automotive and motorcycle applications?

    Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

    Automotive Applications:

    In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

    Motorcycle Applications:

    In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

    Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    What are the signs of wear and damage in drive sprockets, and how can I identify them?

    Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:

    • Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
    • Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
    • Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
    • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
    • Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
    • Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
    • Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.

    To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.

    If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.

    China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120  China manufacturer Excavator Drive Gear, Chain Sprocket for Dx120
    editor by CX 2023-12-15

    China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener

    Product Description

      

    Company Profile

     

      HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
       Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 
     

    Product Description

     

    Standard or Nonstandard Standard   Application  Maqchinery 
    Hardness Hardened Tooth Surface   Material C45
    Specification Various Sprockets   Pitch(PCD) 12.7
    Toothed Portion Shape Spur Gear   Roller(DR) 8.51
    HS Code  84839000   Production Capacity  100000 Pcs/Year

     

    Detailed Photos

    Certifications

     

    FAQ

    1. Are you manufacturer or trade company ?
        We are a manufacturing factory founded in 1987 ,with trade team for international service.
    2. What terms of payment you usually use ?
        T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
    3. Can you make products according to customer”s design ?
        Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
    4.How long is your delivery time ?
       Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
    5. What do I need for offering a quote ?
       Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
       Then we will quote the best price .
     
     
     

    Application: Motor, Machinery, Marine, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Gear Position: External Gear
    Samples:
    US$ 1/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    drive sprocket

    How do I calculate the required torque and power for a drive sprocket setup?

    Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

    1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
    2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

    1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

    Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

    1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
    2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

    Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

    or

    Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

    where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

    By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

    drive sprocket

    How do I calculate the gear ratio for a drive sprocket and chain setup?

    Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

    1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
    2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

    The formula for calculating the gear ratio (GR) can be expressed as:

    GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

    For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

    GR = 20 / 10 = 2

    In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

    It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

    drive sprocket

    Inspection and Maintenance of Drive Sprockets

    Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:

    • Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
    • Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
    • Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
    • Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
    • Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
    • Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
    • Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
    • Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.

    It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.

    China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener  China manufacturer Widely Used Drive Double Pitch Sprocket Roller Chain & Sprocket in Steel and Stainless Steel Fastener
    editor by CX 2023-12-12

    China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Product Description

    Application

    • Agricultural equipment

    • Armament

    • Automobile industry

    • Computing equipment

    • Medical / dental instruments

    • Measuring instruments

    •Miscellaneous equipment

    •Pharmaceutical industry

    • Orthopedic implants

    • Safety equipment

    • Petrochemical industry

    • Industrial valves

    •Fixing and movable equipment

    • Sanitary fittings

    • General machinery

    • Pumps and general connections

    • Food and beverage processing

    • Instrumentation equipment

    Product Name:

    Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Applicable Machining Process

    CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
    Broaching/Reaming /Grinding/Honing and etc.

    Machining Tolerance

    From 0.005mm-0.01mm-0.1mm

    Machined Surface Quality

    Ra 0.8-Ra3.2 according to customer requirement

    Applicable Heat Treatment

    T5~T6

    MOQ for batch order

    For cnc machining metal parts: 50 pcs

    Lead Time

    7-20 days for transmission parts harden teeth sprocket

    Main Materials

    Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

    Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

    Stainless steel: 201SS,301SS,304SS,316SS etc.

    Brass: C37700,C28000, C11000,C36000 etc

    Surface Treatment

    Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

    Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

    Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

    Technical Support:
    ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

    Quality Control: 
    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
    2) Checking the details before the production line operated 
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
    4) Checking the goods after they are finished—- Final quality control(FQC) 
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

    Our Factory

                           ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                       –Branch of CZPT Industry Ltd. 

    We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

    With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
    We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
    These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

    During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

    You are welcome to contact us for technical enquiry and business cooperation.

    Our Certificate

    Our Customer

    OurTeam

    Our Package & Shipping

    1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
    craft paper or EPE film.

    2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

    3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

    4, Customized Packing As Clients Request is Available.

    Customer Feedback

    FAQ

    1Q: Are you trading company or manufacturer?
    A: We are a factory, so we can provide competitive price and fast delivery for you.

    2Q: What kind of service can you provide?
    A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

    3Q: What’s kinds of information you need for a quote?
    A: In order to quote for you earlier, please provide us the following information together with your inquiry.
    1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
    2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
    3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
    4. Quantity (per order/ per month/ annual)
    5. Any special demands or requirements, such as packing, labels, delivery, etc.

    4Q: What shall we do if we do not have drawings?
    A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

    5Q: What makes you different from others?
    A: 1. Our Excellent Service
    We will submit the quotation in 48 hours if getting detailed information during working days.
    2. Our quick manufacturing time
    For Normal orders, we will promise to produce within 3 to 4 weeks.
    As a factory, we can ensure the delivery time according to the formal contract.

    6Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

    7Q: Can I have a trial order or samples only for several pieces?
    A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

    8Q: Why there is tooling cost?
    A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

    9Q: What is your terms of payment?
    A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
    Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

    10Q: What’s your after-sale service?
    A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

    If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

     

    Standard Or Nonstandard: Nonstandard
    Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Rolling Gear
    Toothed Portion Shape: Curved Gear
    Material: Cast Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I align drive sprockets properly for smooth power transmission?

    Proper alignment of drive sprockets is crucial for ensuring smooth power transmission and preventing premature wear on the sprockets and chains. Improper alignment can lead to increased friction, noise, and vibration, reducing the efficiency and lifespan of the system. Here are the steps to align drive sprockets properly:

    1. 1. Identify Reference Points: Choose reference points on the driving and driven shafts, such as coupling flanges or other fixed points, that will be used for alignment.
    2. 2. Initial Alignment: Perform an initial rough alignment of the sprockets so that the shafts are roughly parallel. This can be done visually or by using alignment tools.
    3. 3. Alignment Tools: For precise alignment, use alignment tools such as straightedges, dial indicators, or laser alignment systems. These tools help measure the offset and angular misalignment between the sprockets.
    4. 4. Adjusting Sprocket Position: Loosen the mounting bolts of the driven sprocket and use the alignment tools to measure the misalignment. Adjust the position of the sprocket accordingly to minimize the misalignment.
    5. 5. Check Tension: Ensure that the chain tension is within the recommended range. Excessive tension can lead to misalignment, so adjust the tension if necessary.
    6. 6. Verify Alignment: After making adjustments, recheck the alignment using the alignment tools to confirm that the sprockets are properly aligned.
    7. 7. Tighten Bolts: Once the alignment is verified, tighten the mounting bolts of the driven sprocket securely to maintain the alignment.

    Regularly inspect and re-align the drive sprockets during maintenance intervals or when any changes are made to the machinery. Proper alignment will not only improve power transmission efficiency but also extend the lifespan of the sprockets and chains.

    drive sprocket

    Can drive sprockets be used in automotive and motorcycle applications?

    Yes, drive sprockets are commonly used in automotive and motorcycle applications as part of the power transmission systems. In these vehicles, drive sprockets work in conjunction with chains or belts to transfer power from the engine to the wheels, enabling the vehicle to move.

    Automotive Applications:

    In automotive applications, drive sprockets are most commonly found in internal combustion engine vehicles that use a timing chain or timing belt. The timing chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the precise opening and closing of engine valves at the right time. This synchronization is crucial for the engine’s proper operation and performance. Automotive drive sprockets are often made of durable materials like steel to withstand the high loads and stresses encountered in engines.

    Motorcycle Applications:

    In motorcycles, drive sprockets are an essential part of the chain drive system. Most motorcycles use a chain to transfer power from the engine’s output shaft to the rear wheel. The drive sprocket, located on the output shaft, meshes with the motorcycle chain, which, in turn, connects to the driven sprocket on the rear wheel. As the engine revs up, power is transmitted through the chain and drive sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also commonly made of steel or other durable materials to withstand the forces involved in transmitting power to the rear wheel.

    Advantages of Drive Sprockets in Automotive and Motorcycle Applications:

  • Efficient Power Transmission: Drive sprockets efficiently transfer power from the engine to the wheels, ensuring smooth acceleration and driving performance.
  • Reliability: When properly maintained, drive sprockets are durable and can withstand the rigors of automotive and motorcycle operation.
  • Cost-Effective: Drive sprockets and chain or belt systems are generally cost-effective compared to other power transmission methods.
  • Adaptability: Drive sprockets can be easily replaced or modified to achieve different gear ratios, allowing for customization of vehicle performance.
  • Overall, drive sprockets play a crucial role in power transmission systems, making them integral components in automotive and motorcycle applications. Regular inspection, maintenance, and replacement of worn-out sprockets are essential to ensure optimal performance and safety on the road.

    drive sprocket

    How do I choose the right size and pitch of a drive sprocket for my specific application?

    Choosing the correct size and pitch of a drive sprocket is essential to ensure the proper functioning and efficiency of the power transmission system. Here are the steps to help you select the right drive sprocket for your specific application:

    1. Identify the Power Requirements: Determine the amount of power (torque and speed) required to drive the driven component. Consider factors such as load, operating conditions, and the desired speed of the driven component.
    2. Calculate the Gear Ratio: Calculate the desired gear ratio between the driving and driven sprockets. The gear ratio is determined by dividing the number of teeth on the driven sprocket by the number of teeth on the driving sprocket. Adjusting the gear ratio allows you to control the speed and torque of the driven component.
    3. Choose the Pitch: The pitch of the sprocket should match the pitch of the chain or belt in the system. The pitch refers to the distance between adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″, 0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket have the same pitch to achieve proper engagement and smooth power transfer.
    4. Select the Number of Teeth: Once you have the desired gear ratio and the pitch size, calculate the number of teeth needed on each sprocket. The number of teeth on the driven sprocket should be divided by the gear ratio to determine the number of teeth on the driving sprocket.
    5. Consider the Sprocket Material: The material of the sprocket is crucial, especially in high-load or high-speed applications. Common materials include steel, stainless steel, and aluminum. Each material has its own set of properties, including strength, weight, and resistance to wear and corrosion. Choose the material that best suits the demands of your application.
    6. Check for Compatibility: Ensure that the chosen sprocket is compatible with the specific chain or belt you are using. The sprocket’s tooth profile and pitch diameter should match the chain or belt’s design for proper engagement and smooth operation.
    7. Consider Environmental Factors: If your application operates in extreme conditions, such as high temperatures or corrosive environments, choose a sprocket material that can withstand these conditions without compromising performance.
    8. Consult with Experts: If you are unsure about the right size and pitch of the drive sprocket for your application, consult with experienced engineers or sprocket manufacturers. They can provide valuable insights and recommend the most suitable sprocket for your specific needs.

    By following these steps and considering the specific requirements of your application, you can select the right size and pitch of the drive sprocket to ensure optimal performance, efficiency, and longevity of your power transmission system.

    China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China supplier Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
    editor by CX 2023-10-25

    China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Product Description

    Application

    • Agricultural equipment

    • Armament

    • Automobile industry

    • Computing equipment

    • Medical / dental instruments

    • Measuring instruments

    •Miscellaneous equipment

    •Pharmaceutical industry

    • Orthopedic implants

    • Safety equipment

    • Petrochemical industry

    • Industrial valves

    •Fixing and movable equipment

    • Sanitary fittings

    • General machinery

    • Pumps and general connections

    • Food and beverage processing

    • Instrumentation equipment

    Product Name:

    Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Applicable Machining Process

    CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
    Broaching/Reaming /Grinding/Honing and etc.

    Machining Tolerance

    From 0.005mm-0.01mm-0.1mm

    Machined Surface Quality

    Ra 0.8-Ra3.2 according to customer requirement

    Applicable Heat Treatment

    T5~T6

    MOQ for batch order

    For cnc machining metal parts: 50 pcs

    Lead Time

    7-20 days for transmission parts harden teeth sprocket

    Main Materials

    Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

    Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

    Stainless steel: 201SS,301SS,304SS,316SS etc.

    Brass: C37700,C28000, C11000,C36000 etc

    Surface Treatment

    Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

    Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

    Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

    Technical Support:
    ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

    Quality Control: 
    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
    2) Checking the details before the production line operated 
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
    4) Checking the goods after they are finished—- Final quality control(FQC) 
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

    Our Factory

                           ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                       –Branch of CZPT Industry Ltd. 

    We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

    With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
    We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
    These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

    During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

    You are welcome to contact us for technical enquiry and business cooperation.

    Our Certificate

    Our Customer

    OurTeam

    Our Package & Shipping

    1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
    craft paper or EPE film.

    2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

    3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

    4, Customized Packing As Clients Request is Available.

    Customer Feedback

    FAQ

    1Q: Are you trading company or manufacturer?
    A: We are a factory, so we can provide competitive price and fast delivery for you.

    2Q: What kind of service can you provide?
    A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

    3Q: What’s kinds of information you need for a quote?
    A: In order to quote for you earlier, please provide us the following information together with your inquiry.
    1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
    2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
    3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
    4. Quantity (per order/ per month/ annual)
    5. Any special demands or requirements, such as packing, labels, delivery, etc.

    4Q: What shall we do if we do not have drawings?
    A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

    5Q: What makes you different from others?
    A: 1. Our Excellent Service
    We will submit the quotation in 48 hours if getting detailed information during working days.
    2. Our quick manufacturing time
    For Normal orders, we will promise to produce within 3 to 4 weeks.
    As a factory, we can ensure the delivery time according to the formal contract.

    6Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

    7Q: Can I have a trial order or samples only for several pieces?
    A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

    8Q: Why there is tooling cost?
    A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

    9Q: What is your terms of payment?
    A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
    Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

    10Q: What’s your after-sale service?
    A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

    If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

     

    Standard Or Nonstandard: Nonstandard
    Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Rolling Gear
    Toothed Portion Shape: Curved Gear
    Material: Cast Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    What are the noise and vibration levels associated with drive sprocket systems?

    The noise and vibration levels associated with drive sprocket systems can vary depending on several factors, including the type of sprocket, the design of the system, the speed of operation, and the condition of the components. Here are some key points to consider:

    • 1. Roller Chain Sprockets: In systems that use roller chains, the noise and vibration levels are generally higher compared to other types of power transmission systems. The impact of the chain engaging with the sprocket teeth can produce noise and vibration, especially at higher speeds.
    • 2. Tooth Profile and Design: The design and profile of the sprocket teeth can influence the noise level. Sprockets with irregular tooth profiles or poor manufacturing may produce higher noise and vibration levels.
    • 3. Lubrication: Proper lubrication of the sprocket and chain can help reduce noise and vibration by minimizing metal-to-metal contact and reducing friction.
    • 4. Alignment and Tension: Misalignment of the sprockets or improper chain tension can lead to increased noise and vibration due to uneven loading and wear.
    • 5. Wear and Maintenance: Worn-out sprockets or chains can increase noise levels and cause vibrations. Regular inspection and maintenance can help identify and address such issues.
    • 6. Damping and Isolation: In some applications, damping and isolation techniques may be used to reduce the transmission of vibrations to other parts of the machinery.

    To minimize noise and vibration levels in drive sprocket systems, it’s essential to choose high-quality sprockets and chains, ensure proper alignment and tension, and perform regular maintenance. Additionally, using noise-absorbing materials and employing vibration isolation techniques can further help in reducing the overall noise and vibration levels in the system.

    drive sprocket

    How do I identify the signs of wear and tear in drive sprockets, and when should they be replaced?

    Drive sprockets are essential components in power transmission systems, and their proper functioning is crucial for overall performance. It’s essential to regularly inspect the sprockets for signs of wear and tear to prevent potential issues. Here are some indicators of wear and tear to look out for:

    • Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth will have a “hooked” or pointed appearance, which can lead to poor engagement with the chain and cause skipping.
    • Deformation: Look for any signs of deformation, such as bent or twisted teeth. Deformation can occur due to heavy loads or impacts, and it affects the sprocket’s ability to mesh correctly with the chain.
    • Corrosion: Inspect for rust or corrosion, especially if the sprockets are not stored properly. Corrosion weakens the sprocket’s material and may lead to premature failure.
    • Chipped Teeth: If you notice any chips or missing portions of the sprocket’s teeth, it’s a clear sign of damage, and the sprocket should be replaced.
    • Excessive Noise: Unusual noise during operation, such as grinding or clunking sounds, can indicate a problem with the sprocket’s condition.
    • Chain Skipping: If the chain skips or jumps on the sprocket during operation, it can be a sign of worn-out teeth or improper alignment.
    • Visible Wear Markers: Some sprockets have wear indicators or markers on the teeth. If these markers are no longer visible, it’s a sign that the sprocket has reached the end of its service life.

    As for the replacement schedule, it depends on the specific application, usage, and maintenance practices. In high-wear environments or heavy-duty applications, sprockets may need replacement more frequently. Regular maintenance and visual inspections are essential to catch signs of wear early and prevent unexpected failures.

    If you notice any of the mentioned signs of wear or other abnormalities during inspection, it is recommended to replace the drive sprockets promptly. Continuing to use worn or damaged sprockets can lead to reduced efficiency, increased wear on other components, and even safety hazards. Always consult the manufacturer’s guidelines or a qualified expert to determine the appropriate replacement interval for your specific application.

    drive sprocket

    What are the different types of drive sprockets commonly used in various applications?

    Drive sprockets come in various configurations to cater to different applications and requirements. The choice of drive sprocket depends on factors such as the type of power transmission system, the desired gear ratio, the application’s load and speed, environmental conditions, and more. Here are some common types of drive sprockets:

    1. Plain Bore Sprockets: These sprockets have a plain bore without any keyway or set screw. They are typically mounted on a shaft using a separate bushing or clamping mechanism. Plain bore sprockets offer flexibility in shaft mounting options and are commonly used in various industrial applications.

    2. Finished Bore Sprockets: Finished bore sprockets come with a pre-machined bore and keyway, making them ready for installation on a specific shaft size. They are often secured using set screws or other locking mechanisms. Finished bore sprockets offer convenience and ease of installation, which is useful for many industrial and machinery applications.

    3. Taper-Lock Sprockets: Taper-lock sprockets have a unique hub design that allows them to be easily mounted and dismounted from a shaft without the need for keyways or set screws. They are secured to the shaft using a tapered bushing that provides a tight fit and reliable connection. Taper-lock sprockets are widely used in conveyor systems and power transmission applications.

    4. Double Single Sprockets: Also known as duplex sprockets, double single sprockets feature two sets of teeth side by side. They are used with duplex roller chains and provide a higher load-carrying capacity compared to standard single sprockets. Double single sprockets are commonly used in heavy-duty applications that require increased strength and durability.

    5. Idler Sprockets: Idler sprockets do not transmit power but instead serve to guide and tension the chain in a power transmission system. They are often used to redirect the chain’s path, maintain tension, and improve the chain’s wrap around the driven sprocket. Idler sprockets are essential in keeping the chain properly aligned and preventing slack.

    6. Weld-On Sprockets: Weld-on sprockets are designed to be welded directly onto a piece of equipment or machinery. They are often used in custom or specialized applications where a specific sprocket size or configuration is required. Weld-on sprockets offer secure attachment and precise alignment.

    7. Plastic Sprockets: Plastic sprockets are made from high-quality engineering plastics and are known for their lightweight, corrosion resistance, and low noise operation. They are commonly used in applications where metal sprockets may not be suitable, such as in food processing and beverage industries.

    8. Rack and Pinion Sprockets: Rack and pinion sprockets are used in rack and pinion systems, where the sprocket (pinion) engages with a linear rack to convert rotational motion into linear motion or vice versa. These systems are commonly used in machinery, automation, and steering applications.

    The type of drive sprocket used in a particular application depends on the specific requirements of the system. Factors such as load capacity, speed, space limitations, and environmental conditions play a significant role in selecting the appropriate drive sprocket for optimal performance and longevity.

    China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
    editor by CX 2023-10-24

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Product Description

    Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

    Standard sprockets:

    European standard sprockets

    DIN stock bore sprockets & plateheels

    03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
    28B-1-2-3 32B-1-2-3

    03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
    28A-1-2-3 32A-1-2-3

    DIN finished bore sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

    stainless steel sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    taper bore sprockets

    3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    cast iron sprockets

    06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

    platewheels for conveyor chain

    20×16mm 30×17.02mm P50 P75 P100

    table top wheels

    P38.1

    idler sprockets with ball bearing

    8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

    double simplex sprockets

    06B-1 08B-1 10B-1 12B-1 16B-1

    American standard sprockets

    ASA stock bore sprockets

    -2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
    200-2 240

    finished bore sprockets

    stainless steel sprockets

    60

    double single sprockets&single type Csprockets

    taper bore sprockets

    35 35-2 -2 50 50-2 60 60-2 80 80-2

    double pitch sprockets

    2040/2042 2050/2052 2060/2062 2080/2082

    sprockets with split taper bushings

    40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

    sprockets with QD bushings

    35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

    Japan standard sprockets

    JIS stock sprockets

    140 160

    finished bore sprockets

    FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

    double single sprockets

    40SD 50SD 60SD 80SD 100SD

    double pitch sprockets

    speed-ratio sprockets

    C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

    idler sprockets

    35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

    table top sprockets

    P38.1

     

    Customization process :

    1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
    2.Quote: We will give you the best price within 24 hours
    3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
    4.Processing and customization: Short delivery time

    Related products:

     

    Our Factory

    If you need to customize transmission products,
    please click here to contact us!

    Chain Sprockets:

     

    Company Information:

     

     

     

     

    Standard Or Nonstandard: Standard
    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Cut Gear
    Toothed Portion Shape: Spur Gear
    Material: Custom Made
    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    drive sprocket

    Can drive sprockets be used in underwater or harsh environmental conditions?

    Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:

    • 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
    • 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
    • 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
    • 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.

    It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.

    drive sprocket

    How do I calculate the gear ratio for a drive sprocket and chain setup?

    Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

    1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
    2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

    The formula for calculating the gear ratio (GR) can be expressed as:

    GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

    For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

    GR = 20 / 10 = 2

    In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

    It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

    drive sprocket

    Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?

    Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:

    • Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
    • Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
    • Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
    • Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
    • Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.

    When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.

    Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.

    China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China manufacturer Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
    editor by CX 2023-10-09

    China manufacturer Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part

    Product Description

     Product Name Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket For Bike Part
    Available Material Stainless steel : 303, 304, 316, 412,201,202 etc
    Steel: Carbon steel/ die steel, C.R.S etc
    Aluminum alloy: 6061, 6063, 5052, 2017, 7075,etc
    Brass alloy:3602, 2604, H59, H62, copper,phosphor bronze,etc
    Plastic:Nylon,PP,POM,etc
    Other materials are available  
    Surface treatment Anodizing, Polishing, Powder coating, Passivation, Sandblasting, Nickal plating,Zinc plating, Chrome plating, Heat treatment, Oxidation 
    Measurements According to customer’s design,drawing or sample.
    Produce Progresses  CNCTurning ,CNC Milling ,CNC Lathe ,Surface treatment,etc.
     EQUIPMET CNC punching machines, CNC milling machines, CNC turning machines,CNC machining center, Automatic lathes, Linear cutting, Grinding machine etc. 
    APPLOCATION Electronic, auto, electric appliance, electrical machine, toy, medical treatment,electronic cigarette spare metal parts,loudspeaker box, furniture and fitness equipment and other industries.
    Usage Funiture hardware, electronic hardware, construction machinery parts, industry metal processing machinery etc.
    Sale market Europe, Middle east, America, Africa ,Suoth America etc.
    Our Service We will answer your email or inquiry within 12 hours

    Our Service
    1).We remain profitable and sustainable even through the current economic downturn, in part though our market diversification,
    and in part due to our conservative philosophy guiding the way we have done managed our business since   2003
    2).We continue to offer innovative cost reduction options at the design stage and value added value engineered cost savings for our 
    customer’s current products.
    3).We listen to our Customers and add systems,processes,equipment or facilities,constantly to meet the needs and  requests of our  
    customers.
    4)While these key indicators are a “Given” today, we track, monitor and implement changes to always improve our  goals as we strive 
    to improve in everything we do.
     5)Our commitment to quality is backed up by third party certification to world
    class quality standard ISO/TS 16949:2002.  We offer the global OEM market quality distinction in manufacturing,innovative & engineering.
     Company Mission Statement
    1.)Support our customers by providing innovative,cost effective, engineered solutions,prototypes, components and  assemblies, enabling our respective business partners to achieve superior financial results and quality growth
    2.)Establish a challenging and enjoyable workplace environment to promote teamwork.
    3.)Maintain our integrity with customers, suppliers and employees.
    4.)Support our business partners, and exceed their expectations.
    5.)Be unified in our support and our pursuit of a unified vision.
    6.)Develop our people to the best in the industry.

     

    Company information
    1)Our company founded in October 2003 which is a professional to do all kinds of hardware accessories manufacturers, industry involving toys, electronics, furniture, auto parts and other industries.The company has maintained a quality first, reputation first, inexpensive, and mutually beneficial business purposes. 
    2.)In recent years, new and old customers trust and support of the company’s performance is growing, we know that our achievements and development from each customer’s understanding and support of friends. We believe that in the coming years, the company’s customers and all friends will continue to grow, our technology will continue to improve. I hope that through our services, create more and better value for our customers and friends in the newer and higher level.
    3.)The Employees of our company:`there are 150 to 200 employees in our company in different departments and positions.

    The production department


     

    FAQ
    Q1:What is your company’s advantage?

    -Manufacturing factory directly.
    -Complete production department,not only metal stamping department with tooling design and manufacturing department,but also the CNC milling ,CNC turning(lathe),CNC Spring,Fasteners manufacturing departments,etc.
    -Professional engineers team to figure out the best production progresses for customers’ projects.And aslo can make the design according to customers’ idea .
    -With complete production department,we can make complete metal parts for customers’ project to save the cost and ensure the quality at the same time.
    -Complete QC line for production with ISO and TS standard for production department.
    Assembly metal parts and CZPT for customers’ project to save the time for custmers’ projects.

    Q2:How do your company control the products’ quality?

    Well,as we all know that the quality comes first during the businesses with our customers that we always persist in “Quality is the life of enterprise.we are using the first confirmed cases, production inspection, packaging seized the entire combination to control products quality strictly.

    Q3:How about your products’ price?

     Well, we are insisting on the “win-win” principle.With the most advantageous price,to help our clients to gain more market share, so as to win more business.

    Q4: How to order?
     (1)You send us drawing or sample;(2)We carry through project assessment;(3)We give you a design;(4)You think the design is ok;(5)We make the sample and send it to you;(6)You think the sample is good then place an order and pay us 30% deposit;(7)We start to make the product;(8)When the goods is done, we deliver it to Shengzhen Yiantian;(9)You pay us the balance after you see the B/L Copy;(10)The whole order is done,thank you!

    Condition: New
    Certification: RoHS, ISO9001, Iatf 16949
    Standard: Customized
    Customized: Customized
    Material: Aluminum
    Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Customized Production Progresses
    Samples:
    US$ 20/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I align drive sprockets properly for smooth power transmission?

    Proper alignment of drive sprockets is crucial for ensuring smooth power transmission and preventing premature wear on the sprockets and chains. Improper alignment can lead to increased friction, noise, and vibration, reducing the efficiency and lifespan of the system. Here are the steps to align drive sprockets properly:

    1. 1. Identify Reference Points: Choose reference points on the driving and driven shafts, such as coupling flanges or other fixed points, that will be used for alignment.
    2. 2. Initial Alignment: Perform an initial rough alignment of the sprockets so that the shafts are roughly parallel. This can be done visually or by using alignment tools.
    3. 3. Alignment Tools: For precise alignment, use alignment tools such as straightedges, dial indicators, or laser alignment systems. These tools help measure the offset and angular misalignment between the sprockets.
    4. 4. Adjusting Sprocket Position: Loosen the mounting bolts of the driven sprocket and use the alignment tools to measure the misalignment. Adjust the position of the sprocket accordingly to minimize the misalignment.
    5. 5. Check Tension: Ensure that the chain tension is within the recommended range. Excessive tension can lead to misalignment, so adjust the tension if necessary.
    6. 6. Verify Alignment: After making adjustments, recheck the alignment using the alignment tools to confirm that the sprockets are properly aligned.
    7. 7. Tighten Bolts: Once the alignment is verified, tighten the mounting bolts of the driven sprocket securely to maintain the alignment.

    Regularly inspect and re-align the drive sprockets during maintenance intervals or when any changes are made to the machinery. Proper alignment will not only improve power transmission efficiency but also extend the lifespan of the sprockets and chains.

    drive sprocket

    What are the environmental impacts of drive sprocket manufacturing?

    Drive sprocket manufacturing, like any industrial process, can have environmental impacts throughout its lifecycle. Here are some of the key environmental considerations related to drive sprocket manufacturing:

    1. Raw Material Extraction: The production of drive sprockets requires raw materials such as steel, aluminum, or other metals. The extraction of these materials can lead to habitat destruction, water pollution, and energy consumption.

    2. Energy Consumption: Manufacturing processes, including machining, forging, and heat treatment, consume significant amounts of energy. This energy is often derived from fossil fuels, leading to greenhouse gas emissions and contributing to climate change.

    3. Waste Generation: Manufacturing processes generate waste, such as metal shavings, dust, and wastewater. If not managed properly, these wastes can pollute the environment and harm ecosystems.

    4. Chemical Use: Some manufacturing processes involve the use of chemicals for cleaning, coating, or plating. Improper handling and disposal of these chemicals can lead to environmental contamination.

    5. Transportation: The transportation of raw materials, components, and finished drive sprockets can contribute to air pollution and carbon emissions.

    6. End-of-Life Disposal: At the end of their useful life, drive sprockets may be discarded. If not recycled or disposed of properly, they can end up in landfills, adding to the waste problem.

    7. Sustainable Practices: To mitigate these environmental impacts, manufacturers can adopt sustainable practices. This includes using recycled materials, optimizing energy use, reducing waste generation, and implementing cleaner production technologies.

    8. Life Cycle Assessment (LCA): Conducting a life cycle assessment of drive sprocket manufacturing can help identify areas of high environmental impact. LCA evaluates the environmental performance of the product from raw material extraction to end-of-life disposal.

    9. Certifications: Manufacturers can pursue certifications such as ISO 14001 (Environmental Management Systems) to demonstrate their commitment to reducing environmental impacts.

    10. Recycling and Reuse: Encouraging the recycling and reuse of drive sprockets can reduce the demand for new raw materials and decrease waste.

    11. Product Design: Optimize the design of drive sprockets for efficiency and durability, which can extend their lifespan and reduce the need for frequent replacements.

    By implementing environmentally friendly practices and considering the entire lifecycle of drive sprockets, manufacturers can reduce their environmental footprint and contribute to a more sustainable future.

    drive sprocket

    Inspection and Maintenance of Drive Sprockets

    Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:

    • Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
    • Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
    • Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
    • Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
    • Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
    • Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
    • Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
    • Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.

    It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.

    China manufacturer Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part  China manufacturer Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part
    editor by CX 2023-10-05

    China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Product Description

    Application

    • Agricultural equipment

    • Armament

    • Automobile industry

    • Computing equipment

    • Medical / dental instruments

    • Measuring instruments

    •Miscellaneous equipment

    •Pharmaceutical industry

    • Orthopedic implants

    • Safety equipment

    • Petrochemical industry

    • Industrial valves

    •Fixing and movable equipment

    • Sanitary fittings

    • General machinery

    • Pumps and general connections

    • Food and beverage processing

    • Instrumentation equipment

    Product Name:

    Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Applicable Machining Process

    CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
    Broaching/Reaming /Grinding/Honing and etc.

    Machining Tolerance

    From 0.005mm-0.01mm-0.1mm

    Machined Surface Quality

    Ra 0.8-Ra3.2 according to customer requirement

    Applicable Heat Treatment

    T5~T6

    MOQ for batch order

    For cnc machining metal parts: 50 pcs

    Lead Time

    7-20 days for transmission parts harden teeth sprocket

    Main Materials

    Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

    Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

    Stainless steel: 201SS,301SS,304SS,316SS etc.

    Brass: C37700,C28000, C11000,C36000 etc

    Surface Treatment

    Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

    Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

    Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

    Technical Support:
    ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

    Quality Control: 
    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
    2) Checking the details before the production line operated 
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
    4) Checking the goods after they are finished—- Final quality control(FQC) 
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

    Our Factory

                           ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                       –Branch of CZPT Industry Ltd. 

    We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

    With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
    We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
    These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

    During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

    You are welcome to contact us for technical enquiry and business cooperation.

    Our Certificate

    Our Customer

    OurTeam

    Our Package & Shipping

    1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
    craft paper or EPE film.

    2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

    3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

    4, Customized Packing As Clients Request is Available.

    Customer Feedback

    FAQ

    1Q: Are you trading company or manufacturer?
    A: We are a factory, so we can provide competitive price and fast delivery for you.

    2Q: What kind of service can you provide?
    A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

    3Q: What’s kinds of information you need for a quote?
    A: In order to quote for you earlier, please provide us the following information together with your inquiry.
    1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
    2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
    3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
    4. Quantity (per order/ per month/ annual)
    5. Any special demands or requirements, such as packing, labels, delivery, etc.

    4Q: What shall we do if we do not have drawings?
    A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

    5Q: What makes you different from others?
    A: 1. Our Excellent Service
    We will submit the quotation in 48 hours if getting detailed information during working days.
    2. Our quick manufacturing time
    For Normal orders, we will promise to produce within 3 to 4 weeks.
    As a factory, we can ensure the delivery time according to the formal contract.

    6Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

    7Q: Can I have a trial order or samples only for several pieces?
    A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

    8Q: Why there is tooling cost?
    A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

    9Q: What is your terms of payment?
    A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
    Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

    10Q: What’s your after-sale service?
    A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

    If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

     

    Standard Or Nonstandard: Nonstandard
    Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Rolling Gear
    Toothed Portion Shape: Curved Gear
    Material: Cast Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    Can drive sprockets be used in robotics and automation?

    Yes, drive sprockets are commonly used in robotics and automation systems. In these applications, drive sprockets are used in conjunction with chains or belts to transmit power and motion between different components of the system.

    Robotics and automation systems often require precise and efficient power transmission to control the movement of robotic arms, conveyor belts, and other mechanical parts. Drive sprockets, along with chains or belts, offer a reliable and flexible solution for achieving this.

    Drive sprockets used in robotics and automation are typically made from materials like steel or aluminum, depending on the specific application requirements. Steel sprockets are preferred for heavy-duty and high-load applications, while aluminum sprockets are used in situations where weight reduction is crucial for improving the robot’s speed and agility.

    The design of the drive sprocket and the selection of the chain or belt also play a crucial role in the performance of the robotics and automation system. Engineers carefully calculate the gear ratios, torque requirements, and speed to ensure smooth and precise motion control.

    Furthermore, drive sprockets can be combined with various sensors and feedback systems to enable closed-loop control, allowing robots to adapt their movements based on real-time data and achieve greater accuracy.

    Overall, drive sprockets are integral components in robotics and automation systems, providing a dependable and efficient method for power transmission and motion control, essential for the smooth operation of these advanced technologies.

    drive sprocket

    How do I prevent chain slippage and skipping issues with drive sprockets?

    Chain slippage and skipping issues with drive sprockets can lead to poor power transmission, decreased efficiency, and potential safety hazards. To prevent these problems, you can take the following measures:

    • 1. Proper Chain Tension: Ensure that the chain tension is within the manufacturer’s recommended range. Too much tension can overload the sprockets and chain, leading to premature wear, while too little tension can cause the chain to slip or skip.
    • 2. Regular Lubrication: Keep the chain and drive sprockets well-lubricated with the appropriate chain lubricant. Lubrication reduces friction and wear, improving the overall efficiency of the power transmission system.
    • 3. Correct Chain Size and Type: Use the correct size and type of chain for your drive sprockets. Mismatched chains can cause irregular engagement with the sprockets, leading to slippage and skipping.
    • 4. Check for Chain Wear: Regularly inspect the chain for signs of wear, such as elongation or stiff links. Replace the chain when it reaches its recommended wear limit to maintain proper engagement with the sprockets.
    • 5. Sprocket Inspection: Inspect the drive sprockets for wear, damage, or worn-out teeth. Worn sprockets can cause the chain to slip or skip. Replace sprockets when necessary.
    • 6. Avoid Overloading: Avoid subjecting the power transmission system to excessive loads or sudden torque, as this can lead to chain slippage or even chain breakage.
    • 7. Maintain Proper Alignment: Ensure that the drive sprockets and driven sprockets are correctly aligned. Misalignment can cause uneven wear on the chain and sprockets, leading to slippage.
    • 8. Address Chain Tensioner Issues: If your system includes chain tensioners, ensure that they are functioning correctly and not causing unnecessary tension or slack in the chain.
    • 9. Replace Worn Components: When replacing the chain or sprockets, ensure that all components are compatible and in good condition.

    By following these preventive measures and conducting regular maintenance, you can reduce the risk of chain slippage and skipping issues, prolong the lifespan of your drive sprockets, and maintain the overall efficiency of your power transmission system.

    drive sprocket

    How do drive sprockets work in conjunction with chains and other components?

    In a mechanical power transmission system, drive sprockets play a vital role in working with chains and other components to transfer rotational motion and power from one shaft to another. The interaction between drive sprockets, chains, and additional components is essential for the efficient functioning of the system.

    1. Chain Engagement: Drive sprockets are designed with teeth that correspond to the pitch of the chain they are intended to work with. When power is applied to the drive sprocket, it rotates, causing the teeth to engage with the links of the chain. This engagement creates a positive drive system, where the sprocket and chain move in sync, transmitting motion and power along the chain’s length.

    2. Chain Wrap: The chain wraps partially around the circumference of the drive sprocket. The degree of wrap, known as the chain wrap angle, influences the efficiency of power transmission and the sprocket’s ability to maintain a secure grip on the chain. A larger chain wrap angle generally results in better power transmission and reduced likelihood of chain slippage.

    3. Chain Tension: To maintain proper chain engagement, tension must be applied to the chain. Drive sprockets are often mounted on an adjustable shaft or a tensioner to ensure the chain remains tight. Proper chain tension prevents excess slack, reduces vibration, and minimizes the risk of the chain disengaging from the sprocket.

    4. Interaction with Driven Sprockets: In many systems, the drive sprocket is connected to a driven sprocket through a continuous loop of chain. When the drive sprocket rotates, it pulls the chain along, causing the driven sprocket to rotate as well. This allows the transmission of motion and power from the input shaft (connected to the drive sprocket) to the output shaft (connected to the driven sprocket).

    5. Gear Ratio: The combination of the number of teeth on the drive sprocket and the driven sprocket determines the gear ratio of the system. The gear ratio affects the speed and torque output of the mechanical system. By altering the size of the sprockets, the gear ratio can be modified to suit specific operational requirements.

    6. Lubrication: Proper lubrication of the chain-sprocket interface is crucial for reducing friction, wear, and noise. Lubricants ensure smooth movement of the chain on the sprocket, thereby enhancing the overall efficiency and lifespan of the system.

    Overall, drive sprockets, in conjunction with chains and other components, facilitate the efficient and reliable transfer of power in mechanical systems. Their precise design, engagement with the chain, and interaction with driven sprockets ensure smooth and controlled motion, making them essential components in a wide range of applications.

    China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China OEM Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
    editor by CX 2023-10-02

    China factory Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Product Description

    Application

    • Agricultural equipment

    • Armament

    • Automobile industry

    • Computing equipment

    • Medical / dental instruments

    • Measuring instruments

    •Miscellaneous equipment

    •Pharmaceutical industry

    • Orthopedic implants

    • Safety equipment

    • Petrochemical industry

    • Industrial valves

    •Fixing and movable equipment

    • Sanitary fittings

    • General machinery

    • Pumps and general connections

    • Food and beverage processing

    • Instrumentation equipment

    Product Name:

    Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket

    Applicable Machining Process

    CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
    Broaching/Reaming /Grinding/Honing and etc.

    Machining Tolerance

    From 0.005mm-0.01mm-0.1mm

    Machined Surface Quality

    Ra 0.8-Ra3.2 according to customer requirement

    Applicable Heat Treatment

    T5~T6

    MOQ for batch order

    For cnc machining metal parts: 50 pcs

    Lead Time

    7-20 days for transmission parts harden teeth sprocket

    Main Materials

    Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc

    Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.

    Stainless steel: 201SS,301SS,304SS,316SS etc.

    Brass: C37700,C28000, C11000,C36000 etc

    Surface Treatment

    Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving

    Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated

    Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

    Technical Support:
    ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

    Quality Control: 
    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
    2) Checking the details before the production line operated 
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
    4) Checking the goods after they are finished—- Final quality control(FQC) 
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

    Our Factory

                           ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                       –Branch of CZPT Industry Ltd. 

    We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

    With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
    We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
    These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

    During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

    You are welcome to contact us for technical enquiry and business cooperation.

    Our Certificate

    Our Customer

    OurTeam

    Our Package & Shipping

    1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
    craft paper or EPE film.

    2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

    3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

    4, Customized Packing As Clients Request is Available.

    Customer Feedback

    FAQ

    1Q: Are you trading company or manufacturer?
    A: We are a factory, so we can provide competitive price and fast delivery for you.

    2Q: What kind of service can you provide?
    A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

    3Q: What’s kinds of information you need for a quote?
    A: In order to quote for you earlier, please provide us the following information together with your inquiry.
    1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
    2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
    3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
    4. Quantity (per order/ per month/ annual)
    5. Any special demands or requirements, such as packing, labels, delivery, etc.

    4Q: What shall we do if we do not have drawings?
    A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

    5Q: What makes you different from others?
    A: 1. Our Excellent Service
    We will submit the quotation in 48 hours if getting detailed information during working days.
    2. Our quick manufacturing time
    For Normal orders, we will promise to produce within 3 to 4 weeks.
    As a factory, we can ensure the delivery time according to the formal contract.

    6Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

    7Q: Can I have a trial order or samples only for several pieces?
    A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

    8Q: Why there is tooling cost?
    A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

    9Q: What is your terms of payment?
    A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
    Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

    10Q: What’s your after-sale service?
    A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

    If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

     

    Standard Or Nonstandard: Nonstandard
    Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Rolling Gear
    Toothed Portion Shape: Curved Gear
    Material: Cast Steel
    Customization:
    Available

    |

    Customized Request

    drive sprocket

    How do I calculate the required torque and power for a drive sprocket setup?

    Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

    1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
    2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

    1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

    Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

    1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
    2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

    Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

    or

    Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

    where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

    By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

    drive sprocket

    What are the best practices for storing spare drive sprockets when not in use?

    Proper storage of spare drive sprockets is essential to maintain their performance and longevity. When not in use, follow these best practices for storing spare drive sprockets:

    • Clean the Sprockets: Before storing, make sure the sprockets are clean and free from dirt, debris, or any contaminants. Use a brush or cloth to remove any buildup on the sprocket’s teeth and surfaces.
    • Inspect for Damage: Check the sprockets for any signs of wear, damage, or deformation. If you notice any issues, address them before storage, or consider replacing the sprocket if necessary.
    • Keep in a Dry Environment: Store the sprockets in a dry and controlled environment to prevent rust or corrosion. Moisture can lead to deterioration of the sprockets over time.
    • Avoid Direct Sunlight: Keep the sprockets away from direct sunlight or sources of heat. Prolonged exposure to sunlight can degrade certain materials and affect the sprockets’ performance.
    • Use Original Packaging: If possible, store the sprockets in their original packaging. The original packaging provides protection and prevents them from coming into contact with other objects that may cause damage.
    • Keep Away from Chemicals: Avoid storing the sprockets near any chemicals or substances that could potentially cause damage or reactions with the material of the sprockets.
    • Organize and Label: If you have multiple spare sprockets, organize and label them accordingly for easy identification and retrieval.
    • Elevate from the Ground: Store the sprockets on pallets, shelves, or racks to keep them off the ground and away from potential hazards or moisture.
    • Rotate Stock: If you have a stock of spare sprockets, rotate them periodically to ensure that older sprockets are used first, preventing any sprockets from sitting in storage for too long.

    By following these best practices, you can ensure that your spare drive sprockets remain in good condition and are ready for use whenever they are needed.

    drive sprocket

    Inspection and Maintenance of Drive Sprockets

    Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:

    • Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
    • Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
    • Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
    • Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
    • Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
    • Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
    • Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
    • Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.

    It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.

    China factory Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket  China factory Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket
    editor by CX 2023-09-05

    China manufacturer Drive Sprocket for CZPT Kh180 Crawler Crane

    Product Description

    Drive Sprocket For CZPT KH180 Crawler Crane

    Technical Details

    Product Name Drive Sprocket For CZPT KH180 Crawler Crane
    Material 35SiMn
    Process Technology Casting
    Means of Transport Ocean,Land,Air
    Port HangZhou, HangZhou, HangZhou
    Packing way Pallet

    Related Products CZPT KH180 Crawler Crane
    Hitachi KH180 Track Shoe (Track Pad / Track Plate)
    Hitachi KH180 Track Roller (Lower Roller / Bottom Roller)
    Hitachi KH180 Top Roller (Carrier Roller / Upper Roller)
    Hitachi KH180 Idler (Xihu (West Lake) Dis. Roller / Idler Wheel)

    Specifications
    ZheJiang Value Machinery Parts CO.,LTD aim to supply best quality undercarriage parts for our customer, mainly for Hitachi, Sumitomo, Kobelco, IHI, CZPT Sharyo, CZPT Sumitomo, Sany, Fuwa, Zoomlion, American, CZPT Demag, CZPT American, Manitowoc, Link-Belt and so on brands crawler cranes.

    Hitachi
    KH70 KH100 KH100-1 KH100D KH125 KH125-2 KH125-3
    KH150 KH150-2 KH150-3 KH180 KH180-2 KH180-3 KH230
    KH230-3 KH250HD KH300 KH300-2 KH300-3 KH500-2 KH500-3
    KH700-2 KH850 KH850-3 KH1000 U106A TH55 CX300
    CX350 CX500 CX550 CX650 CX700 CX900 CX1000
    CX1100 CX1800 CX2000 PD7 PD100 CD1500 CD2000
    Sumitomo
    SC350 SC400 SC400-2 SC500 SC500-2 SC500-3 SC550-2
    SC650 SC650-2 SC650DD-2 SC650-3 SC700 SC700-2 SC800
    SC800HD SC1000 SC1000-2 SC1500-2 LS78RH LS78RM LS78RH5
    LS78RHD5 LS98 LS108RH5 LS100C LS118RH3 LS118RH5 LS118RH6
    LS118RM LS120RH5 LS138H LS138RH5 LS208H LS218H LS218RH5
    LS238RH2 LS238RH3 LS238RH5 LS248RH5 LS458HD LS468HD LS518
    LS528 LS528-S SD205 SD307 SD407 SD510 SD610
    Kobelco
    P&H60P P&H70P P&H75P P&H100P P&H315 P&H320 P&H325
    P&H330 P&H335 P&H335AS P&H345 P&H440 P&H550A P&H550-1
    P&H550-2 P&H550S P&H5035 P&H5045 P&H5055 P&H5100 P&H7035
    P&H7045 P&H7050 P&H7055 P&H7065 P&H7070 P&H7080 P&H7090
    P&H7100 P&H7120 P&H7150 P&H7200 P&H7250 P&H7250-2 7300
    FS80 FS90 BM500 BM600 BM650 BM700 BM700HD
    BM750 BM800 BM800HD BM900 BM900HD BM1000HD BM1200
    CKS600 CKS2500 CKE600 CKE700 CKE700-1 CKE800 CKE850
    CKE900 CKE1000 CKE1100 CKE1350 CKE1800 CKE2000 CKE2500
    CKE2500-2 CK800 CK850 CK1000 CK1000G CK1600 CK2000-2
    CK2500 SL4500 SL6000 TK350 TK750 TK550  
    IHI
    CH350 CH500 CCH250W CCH280W CCH350 CCH350-D3 CCH400
    CCH500 CCH500-2 CCH500-3 CCH500-T CCH550 CCH650 CCH700
    CCH800 CCH800-2 CCH1000 CCH1000-5 CCH1200 CCH1500 CCH1500HDC
    CH1500-2 CCH1500E CCH2000 CCH2500 CCH2800 DCH650 DCH700
    DCH800 DCH1000 DCH1200 DCH6571 DCH15030 DCH2000 K300
    K400A K400B K1000        
    Nippon Sharyo
    DH300 DH308 DH350 DH400 DH408 DH500 DH508
    DH558 DH600 DH608 DH650 DH658 DHJ60 DH60-120M
    DH650 DH800 DH900-5 DH900D DH700 DHP70 DHP80
    ED4000 ED5500          
     
    SCC500B SCC500C SCC500D SCC500E SCC550C SCC600C SCC750C
    SCC800C SCC1000D SCC1250 SCC1500CC SCC1500D SCC1800 SCC2600A
    SCC3000WE SCC4000E SCC5000WE SCC6500E SCC7500 SCC8100 SCC8200
    SCC8300 SCC10000 SCC16000        
    Fuwa
    CC40 QUY35  QUY50  QUY50A  QUY50C  QUY50D QUY50S
    QUY70 QUY70A  QUY80  QUY80A  QUY80B QUY90  QUY100
    QUY100A  QUY120  QUY130  QUY130A  QUY150  QUY150A  QUY150C
    QUY250  QUY320 QUY400  QUY400A  QUY500  QUY650  QUY750
     QUY1250 FZX36  FC80B        
    Manitowoc
    2900wc 3900 4100 10000 11000-1 14000 777S2
    888 16000 BRS 3000        
    Terex Demag
    CC400 CC1100 CC1500 CC1800 CC2000 CC2200 CC2400-1
    CC2500 CC2500-1 CC2800 TCC40 TCC 45 TCC60  
    Link-Belt
    LS108BS LS108B LS108BJ LS118 LS138H LS138HII LS218
    LS248 LS318 LS338 LS418 LS518    
    Terex American
    HC50 HC60 HC80 HC110 HC165 HC230 HC275
    HC285            
    American
    American 9299 American 9310 900 Serial 7250 7260 9270 4250
    4260 5220 5299 5300 599C 597C 595C
    Hitachi Sumitomo
    SCX300 SCX300-C SCX400 SCX500 SCX550E SCX700 SCX700-2
    SCX700HD SCX800 SCX800-2 SCX800HD SCX800HD-2 SCX900 SCX900-1
    SCX900-2 SCX900HD SCX900HD-1 SCX900HD-2 SCX1000 SCX1200 SCX1200-2
    SCX1200-3 SCX1200HD SCX1200HD-2 SCX1500 SCX1500-2 SCX2000 SCX2000HD
    SCX2500 SCX2500LF SCX2600 SCX2800-2 SCX3500 SCX5000 SCX6500
    6000SLX 6000SLX 6000SLX 218HSL SDX207 SDX5571 MX8030B
    MH5510B MX6515B SP110 SP135 PD135    
    Zoomlion
    QUY50 QUY65 QUY70 QUY200 QUY260 QUY650 ZCC550H
    ZCC800H ZCC1100H          

    Application
    Hitachi KH180 Crawler Crane

    Sprocket Display

    About US
    Mass stock —
    In order to realize the immediate delivery, we prepared a large range stock. Plus, Our warehouse in HangZhou, which are near HangZhou port. It can save the maximum level of transit time.
    Pre-sales & After sales —
    All the sales man are professional. We work closely with our customers and pride ourselves on providing a complete service. The aim of sales man is to assist clients, find everything they need fast. We are always on hand to give you the best advice and assistance: specialized staff, available 24 hours a day, 365 days a year. 
    Experience — 
    As the leader of the field, our company has more than 20 years experience. It is realizable for our customers to have one-stop shopping. That means you can save much time.
    Our technicians have rich experience, using the most advanced CAD technologies to make engineering drawings. Besides, “Give US drawings, Give your products” – we can produce according to your drawings.

    With the rich experience and strong team here, we kept long-term cooperation with CZPT customers. We export to Southeastern Asia, Russia, Europe and America.  We are constantly devoted to perfecting quality system, and enhancing the quality of products. We are so sure that you can not find a better crawler crane undercarriage parts supplier anywhere. Kindly notify us if you are interested in our products.

     

    Type: Crawler
    Application: Hoisting Machinery
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    Terms: EXW, Fob, CFR, CIF, etc.
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    Samples:
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    drive sprocket

    How do I calculate the required torque and power for a drive sprocket setup?

    Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:

    1. 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
    2. 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.

    1. 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:

    Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)

    1. 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
    2. 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:

    Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)

    or

    Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60

    where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.

    By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.

    drive sprocket

    What are the environmental impacts of drive sprocket manufacturing?

    Drive sprocket manufacturing, like any industrial process, can have environmental impacts throughout its lifecycle. Here are some of the key environmental considerations related to drive sprocket manufacturing:

    1. Raw Material Extraction: The production of drive sprockets requires raw materials such as steel, aluminum, or other metals. The extraction of these materials can lead to habitat destruction, water pollution, and energy consumption.

    2. Energy Consumption: Manufacturing processes, including machining, forging, and heat treatment, consume significant amounts of energy. This energy is often derived from fossil fuels, leading to greenhouse gas emissions and contributing to climate change.

    3. Waste Generation: Manufacturing processes generate waste, such as metal shavings, dust, and wastewater. If not managed properly, these wastes can pollute the environment and harm ecosystems.

    4. Chemical Use: Some manufacturing processes involve the use of chemicals for cleaning, coating, or plating. Improper handling and disposal of these chemicals can lead to environmental contamination.

    5. Transportation: The transportation of raw materials, components, and finished drive sprockets can contribute to air pollution and carbon emissions.

    6. End-of-Life Disposal: At the end of their useful life, drive sprockets may be discarded. If not recycled or disposed of properly, they can end up in landfills, adding to the waste problem.

    7. Sustainable Practices: To mitigate these environmental impacts, manufacturers can adopt sustainable practices. This includes using recycled materials, optimizing energy use, reducing waste generation, and implementing cleaner production technologies.

    8. Life Cycle Assessment (LCA): Conducting a life cycle assessment of drive sprocket manufacturing can help identify areas of high environmental impact. LCA evaluates the environmental performance of the product from raw material extraction to end-of-life disposal.

    9. Certifications: Manufacturers can pursue certifications such as ISO 14001 (Environmental Management Systems) to demonstrate their commitment to reducing environmental impacts.

    10. Recycling and Reuse: Encouraging the recycling and reuse of drive sprockets can reduce the demand for new raw materials and decrease waste.

    11. Product Design: Optimize the design of drive sprockets for efficiency and durability, which can extend their lifespan and reduce the need for frequent replacements.

    By implementing environmentally friendly practices and considering the entire lifecycle of drive sprockets, manufacturers can reduce their environmental footprint and contribute to a more sustainable future.

    drive sprocket

    What are the signs of wear and damage in drive sprockets, and how can I identify them?

    Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:

    • Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
    • Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
    • Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
    • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
    • Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
    • Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
    • Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.

    To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.

    If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.

    China manufacturer Drive Sprocket for CZPT Kh180 Crawler Crane  China manufacturer Drive Sprocket for CZPT Kh180 Crawler Crane
    editor by CX 2023-08-15