China OEM The Value Foundry for Wax CZPT with high quality

Product Description

The Worth Foundry for Wax Casting

1. Business Profile:

Specializing in the production of misplaced wax investment decision castings and finished products in carbon steel and alloy metal, our company is a world course manufacturer and provider of expenditure castings in China. It is composed of 2 major facilities, the two metal casting foundry and CNC machining manufacturing unit which empower us to source each precision castings and completed merchandise with an annual generation potential of over 20,000 tons, and the merchandise are largely exported to Europe, The us, Japan and other destinations about the globe. The headquarters of our company is located in the CZPT industrial town Xihu (West Lake) Dis., HangZhou in China. It is really hassle-free to be attained with an useful geographic place it is situated about thirty kilometers absent from the Bei-lun Port which is the second largest port in China, and about 15 kilometers away from the Lishe International Airport. The principal creation foundation of the forged metal foundry is found in Qiucun City, Xihu (West Lake) Dis., HangZhou, a distance of fifteen kilometers away from the Headquarters. Our business was recognized in 1992, it handles a total region of forty,500 square meters and now has much more than five hundred staff, like 10 engineers and sixty technicians. The organization owns a brand-new foundry, which addresses an region of a lot more than thirty,000 sq. meters. Our merchandise go over a wide variety of industries including prepare railway, vehicle truck, design machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum equipment, development, valve and pumps, electric device ,hardware, energy equipment and so on. We are capable to create merchandise according to customers’ drawings or samples, we concentrate on each carbon steel and alloy steel. Up to right now, much more than 100 raw resources and 5,000 sorts of different merchandise have been designed and created by us. We are acquainted with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

 
two. Historical past:
Considering that 1992

1992	HangZhou Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng Equipment Production Manufacturing facility was set up. Largely engaged in machining.
1999	Renovation expenditure casting generation traces in Xihu (West Lake) Dis.ng, production of precision casting, manufacturing potential of 5000 tons.
2001	Attained ISO9001:2000 certification.
2003	Products commenced to export.
2005	HangZhou Xihu (West Lake) Dis. Huawei investment decision casting  co.,ltd was set up.
2007	Cooperating with Bombardier, first the OEM railway consumer abroad.
2008	All casting production line moved to Huawei, production capacity of 15000 tons. Cooperating with Hyundai motor business in North The united states, the very first OEM vehicle consumer abroad.
2009	HangZhou Qianhao metallic product  co.,ltd was proven. Primarily engaged in machining and import &  export business.
2011	Acquired TS16949:2009&ISO14001:2004 certificate.
2012	Cooperating with CZPT in Korea, initial the OEM construction equipment client overseas.
2013	Huawei expanded creation capability to 20000 tons.
2014	Creating ERP generation management system, implementation of 6S management.
2015	Building a fully automatic wax and shell creating approach stream line in Huawei.

three. Overview of Manufacturing facility—Huawei Expense Casting

Set up in 2005, plant region addresses more than 30,000  square    meters, with far more than 350 employees. Utilizing innovative dropped wax investment casting process, equipped with a number of CZPT types of strength-saving & environmentally-welcoming generation lines including a entirely automatic wax and shell making method stream line, as properly as 2 mesh belt CZPT heat therapy generation lines. Yearly manufacturing potential is 20,000 tons.

 
four. Overview of Manufacturing facility—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng equipment )
 

Proven in 1992,plant location covers ten,000 sq. meters, with far more than a hundred and sixty employees. Outfitted with full advanced CNC machining equipments, like much more than 20 vertical and horizontal centers, and far more than 30 CNC machines  and 50 other machining equipments. The machining CZPT is completely unbiased from the casting foundry and has an unbiased administration crew and tailor-made company model to fit.  In addition to the casting, forging and machining, it also has the CZPT to  machine numerous  profiles.

five. Our Mission:
Create the Best Value for Clients,Add for Gear Manufacturing in the Planet.
6. Our Values:
Moving with the Moments
Revolutionary and Innovation
Harmony and Get-Acquire
Striving for Excellence
 
7. Xihu (West Lake) Dis.n Assets:
Doing work Fashion: Sincere pragmatic ,  Persistent hard work ,  Teamwork ,  Struggle&Transcend
Worker Image: Sophisticated style,  Polite and courteous,  Warmly and humble,  Be neither Vanity nor Inferiority,  Preciseness and Expert.

Xihu (West Lake) Dis.n resources
Casting Engineers	three
Substance Engineers	one
Warmth Treatment Engineers1	one
Machining Engineers12	5
Skilled Technician	12
QA	28
Production Supervisors	55
Product sales &Client Provider Staffs18	18
Direct Labor	390
Total :513

eight. Once-a-year Turnover:
Anticipated Target : Up to 2571, annual turnover exceeds sixty million pounds

Once-a-year turnover(Device: Million Pounds)
2005	$ 7.4m
2006	$ 9.0m
2007	$ twelve.6m
2008	$ 16.0m
2009	$ ten.7m
2571	$ 15.5m
2011	$ 18.4m
2012	$ 17.6m
2013	$ 26.9m
2014	$ 32.6m
2015	$ 34.1m
2016	$ 36.6m

9. Solution Descripition:
 

Description	Investment casting
Vật liệu	Carbon steel, alloy steel, stainless steel
Method	Dropped wax casting + cnc machining
Casting dimension tolerance	CT7
Casting area roughness	Ra twelve.5um
Casting fat variety	.1-90kg
Dimensions	Max linear measurement: 1200mm, Max diameter dimension: 600mm
Machining Precision	Positioning precision .008mm, Rep. position. accuracy .006mm
Machining surface area roughness	Ra0.8~6.3um
Max Machining Journey Of Spindle	1900mmx850mmx700mm
Max Machining Turning Diameter	830mm
Material normal	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Area therapy	KTL(E-coating), Zinc plating, Mirror Sprucing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Provider available	OEM & ODM
Top quality manage	defects,100% inspection before packing
Software	Train & railway, car& truck, construction equipment, forklift, agricultural equipment, shipbuilding, petroleum equipment, development, valve and pumps, electrical machine, hardware, electrical power tools and so on.

ten. Item Profile:

1. Material percentage	alloy metal:45%         carbon steel:35% stainless metal:10% iron:10%
two. Casting excess weight share	.1-5kg:forty% 5-20kg:30% 20-40kg:20% over 40kg:10%
3. Industry share	Factors for train & railway: 25% Factors for auto & truck: thirty% Parts for construction machinery & forklift: 25% Elements for agricultural equipment:10% Other machinery parts:10%
four. Globa market place share	United States:30% Europe:35% Japan& Korea:fifteen% Domestic market:fifteen% Other:fifteen%
5. Manufacturing potential	Creation Ability: 25,000 tons / year The Existing Generation Output: 18,000 tons / year Production Saturation Proportion:72%

eleven. Production  Process:
Approach design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece minimize-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat treatment method

twelve. Significant Machining Gear Listing:

Machining Capabilities
3-Axis turning centre: 1	Four-Axis Vertical Machine Center: 21
Four-Axis Horizontal Machine Centre: one	CNC Milling Device: six
Vertical Lifting Milling Machine:4	Common Milling Machine: 2
Plane Milling Device: 2	Fase Milling Device: 3
CNC Lathe Equipment: 27	Oblique Xihu (West Lake) Dis. CNC Lathe Machine: 2
Engine Lathe Equipment: six	Special Lathe: five
Radial Drilling Equipment: 4	Porous Drilling Machine: 1
CNC Drilling Device: 5	Cylindrical Drilling Equipment: 11

13. Important Testing Equipments:

1.Direct-Reading through Spectrometer	twelve.3D Scanner
two.Non-contact infrared thermometer	13.Coordinate Measuring Device
3.Metallographic Microscope	fourteen.Surface area Roughness Tester
4.Rigidity Tester	fifteen.Ultrasonic Testing Machine(HS600)
5.Reduced Temperature Chamber For Affect Specimen	16.Coating thickness gauge
6.Affect Check Equipment	17.Transportable CZPT Particle Tester
seven.Magnetic Particle Screening Device	18.Moveable Hardness Tester
eight.Ultrasonic Screening Equipment	19.Hardness Examination  Machine
nine.X-ray tester	twenty.Rockwell Hardness Take a look at Equipment
10.Area Roughness Tester	21.Speak to infrared thermometer
11.Video clip Measurement Device

fourteen. We give various examination services as talked about below:

1. Chemical examination

2. Tensile energy

three. Elongation rate

4. Shrinkage fee

5. Impact test

six. Harness examination

seven. Metallography

8. Non-damaging checks(like dye-penetrant, ultrasonic, CZPT particle and radiography)

nine. Area roughness test

ten. CMM test

eleven. 3D scanner

fifteen. APQP and Inspection Report:

APQP-Casting Procedure Movement Diagrams Manage Strategy Method FMEA Casting Method Instruction Solidification Simulation Report Heat Treatment method Work Instruction Casting Ultimate Quality Handle WI Visual Inspection VI For Surface Irregularities

APQP-Machining Method Movement Diagrams Handle Prepare Approach FMEA Machining Method Instruction Gauge Record And Validation Strategy Final Quality Manage WI

Inspection Report-Casting Materials Take a look at Report(A) Material Test Report(B) Magnetic Particle Inspection Report Ultrasonic Examination Report Radiographic Test Report Destructive Take a look at Report Coating Check Report Visual Inspection Report Casting Inspection Report

Inspection Report-Machining Dimensional Inspection Report(A) Dimensional Inspection Report(B) CMM Report

Other High quality Document PPAP Checklist Measurement System Examination Examine Procedure Capacity Research Corrective Motion Report(8D) Packaging Instruction

sixteen. Core Competition Benefits:
Advantages 1:High Engineering and Specialized Functionality

1. An industry’s top engineering specialized group , with unique capabilities and wealthy knowledge in product design, casting ,heat dealing with and machining fields.
2. Dependent on customer demands, in the beginning of item advancement, offer a answer, casting design and style, by structural component created to casting parts, improve the item design, then decrease costs and generating the best benefit for the buyers.
3. Particular Techniques Permit XIHU (WEST LAKE) DIS.NG to Be Competent with Those Problems at Wax Injection & Shell Producing Procedures When Production the Parts with Internal-Advanced-Buildings.
4. Use casting simulation evaluation technique software program 100%  to ensure the success of the one-time demo sample.

Rewards 2: Sophisticated Inspection Equipment & Robust Top quality Assurance Capability

1. Our tests equipments are not only foremost in the business, and also has a really comprehensive assortment, they are hardware guarantee to ensure us proceed to give substantial-good quality goods for our clients.
2. Carrying out ISO9001 and TS16949 high quality administration system, full implementation of 6S and Kanban internet site management, which is computer software guarantee of the top quality.
3. IQC, IPQC and FQC good quality management staff to control the entire generation procedure, efficiently avoid the technology of  unqualified product.
4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
5. We sticks to the top quality administration philosophy that “Beginning from the buyer demands and ending with their gratification, concentrating on client calls for and exceeding their expectations”.

Advantages3: Very good Client Services

1. XIHU (WEST LAKE) DIS.NG can supply buyers with great support, our personnel have considerable commercial encounter, great language capability, and prosperous foundry or mechanical history. We are committed to supplying consumers with precise, mindful and fast support.
2. Quotation, Top quality Issues and Email Response get rapidly effective feedback in forty eight several hours.
3. We have carried out an details-primarily based management which is pushed by an ERP and PMC method, to make sure on time delivery charge: ninety five%

 Positive aspects 4: Effective Deep-processing Ability 
  It is the greatest core competitive benefit diverse with other people in the sector

1. Machining capacity as the exact same as casting, the machining CZPT is fully impartial from the casting foundry and has an independent management team and personalized business model to suit.
2. XIHU (WEST LAKE) DIS.NG has accomplished a transformation and upgraded to a deep-processing manufacturer with expanded production abilities and is fully commited to be outfitted with other abilities other than casting, we concentrate on building terminal items for best-stop markets.
3. Large technical articles in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most competitive advantage, it is the greatest choice for you.

17. Get in touch with Info:

 

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