{"id":1678,"date":"2023-09-05T01:11:58","date_gmt":"2023-09-05T01:11:58","guid":{"rendered":"https:\/\/drivensprockets.top\/china-factory-manufacturer-custom-made-parts-cnc-machined-spline-drive-sprocket\/"},"modified":"2023-09-05T01:11:58","modified_gmt":"2023-09-05T01:11:58","slug":"china-factory-manufacturer-custom-made-parts-cnc-machined-spline-drive-sprocket","status":"publish","type":"post","link":"https:\/\/drivensprockets.top\/zh\/application\/china-factory-manufacturer-custom-made-parts-cnc-machined-spline-drive-sprocket\/","title":{"rendered":"China factory Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket"},"content":{"rendered":"
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Product Description<\/h2>\n

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\n\n\n\n\n\n\n
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Application<\/b><\/p>\n

<\/td>\n<\/tr>\n

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\u2022 Agricultural equipment<\/p>\n<\/td>\n

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\u2022 Armament<\/p>\n<\/td>\n

\n

\u2022 Automobile industry<\/p>\n<\/td>\n

\n

\u2022 Computing equipment<\/p>\n<\/td>\n

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\u2022 Medical \/ dental instruments<\/p>\n<\/td>\n

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\u2022 Measuring instruments<\/p>\n<\/td>\n<\/tr>\n

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\u2022Miscellaneous equipment<\/p>\n<\/td>\n

\n

\u2022Pharmaceutical industry<\/p>\n<\/td>\n

\n

\u2022 Orthopedic implants<\/p>\n<\/td>\n

\n

\u2022 Safety equipment<\/p>\n<\/td>\n

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\u2022 Petrochemical industry<\/p>\n<\/td>\n

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\u2022 Industrial valves<\/p>\n<\/td>\n<\/tr>\n

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\u2022Fixing and movable equipment<\/p>\n<\/td>\n

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\u2022 Sanitary fittings<\/p>\n<\/td>\n

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\u2022 General machinery<\/p>\n<\/td>\n

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\u2022 Pumps and general connections<\/p>\n<\/td>\n

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\u2022 Food and beverage processing<\/p>\n<\/td>\n

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\u2022 Instrumentation equipment<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Product Name:<\/p>\n<\/td>\n

Manufacturer Custom Made Parts CNC Machined Spline Drive Sprocket<\/td>\n<\/tr>\n
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Applicable Machining Process<\/p>\n<\/td>\n

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CNC Machining\/ Lathing\/ Milling\/ Turning\/ Boring\/ Drilling\/ Tapping\/
Broaching\/Reaming \/Grinding\/Honing and etc.<\/p>\n<\/td>\n<\/tr>\n

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Machining Tolerance<\/p>\n<\/td>\n

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From 0.005mm-0.01mm-0.1mm<\/p>\n<\/td>\n<\/tr>\n

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Machined Surface Quality<\/p>\n<\/td>\n

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Ra 0.8-Ra3.2 according to customer requirement<\/p>\n<\/td>\n<\/tr>\n

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Applicable Heat Treatment<\/p>\n<\/td>\n

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T5~T6<\/p>\n<\/td>\n<\/tr>\n

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MOQ for batch order<\/p>\n<\/td>\n

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For cnc machining metal parts: 50 pcs<\/p>\n<\/td>\n<\/tr>\n

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Lead Time<\/p>\n<\/td>\n

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7-20 days for\u00a0transmission parts harden teeth sprocket<\/p>\n<\/td>\n<\/tr>\n

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Main Materials<\/p>\n<\/td>\n

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Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc<\/p>\n<\/td>\n<\/tr>\n

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Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.<\/p>\n<\/td>\n<\/tr>\n

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Stainless steel: 201SS,301SS,304SS,316SS etc.<\/p>\n<\/td>\n<\/tr>\n

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Brass: C37700,C28000, C11000,C36000 etc<\/p>\n<\/td>\n<\/tr>\n

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Surface Treatment<\/p>\n<\/td>\n

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Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving<\/p>\n<\/td>\n<\/tr>\n

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Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated<\/p>\n<\/td>\n<\/tr>\n

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Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Technical\u00a0Support:<\/strong>
ZheJiang \u00a0Matech\u00a0is\u00a0professional\u00a0at\u00a0independent\u00a0development\u00a0and\u00a0design.\u00a0Our\u00a0engineers\u00a0are\u00a0skilled\u00a0at\u00a0AUTO\u00a0CAD,\u00a0PRO\u00a0ENGINEER,\u00a0SOLID\u00a0WORKS\u00a0and\u00a0other\u00a02D\u00a0&\u00a03D\u00a0softwares.\u00a0We\u00a0are\u00a0able\u00a0to\u00a0design,\u00a0develop,produce\u00a0and\u00a0deliver\u00a0your\u00a0PO\u00a0according\u00a0to\u00a0your\u00a0drawings,\u00a0samples\u00a0or\u00a0just\u00a0an\u00a0idea.\u00a0Dural\u00a0control\u00a0of\u00a0standard\u00a0products\u00a0and\u00a0OEM\u00a0products.<\/p>\n

Quality\u00a0Control:\u00a0<\/strong>
1)\u00a0Checking\u00a0the\u00a0raw\u00a0material\u00a0after\u00a0they\u00a0reach\u00a0our\u00a0factory——-\u00a0Incoming\u00a0quality\u00a0control\u00a0(\u00a0IQC)\u00a0
2)\u00a0Checking\u00a0the\u00a0details\u00a0before\u00a0the\u00a0production\u00a0line\u00a0operated\u00a0
3)\u00a0Have\u00a0full\u00a0inspection\u00a0and\u00a0routing\u00a0inspection\u00a0during\u00a0mass\u00a0production—In\u00a0process\u00a0quality\u00a0control(IPQC)\u00a0
4)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—-\u00a0Final\u00a0quality\u00a0control(FQC)\u00a0
5)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—–Outgoing\u00a0quality\u00a0control(OQC)<\/p>\n

Our Factory<\/strong><\/p>\n

\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0<\/strong> \u00a0ZheJiang CZPT Machinery Manufacture Co., Ltd.
\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0–Branch of CZPT Industry Ltd.\u00a0<\/strong><\/p>\n

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.\u00a0<\/p>\n

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .<\/p>\n

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.\u00a0<\/p>\n

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.<\/p>\n

You are welcome to contact us for technical enquiry and business cooperation.<\/p>\n

Our Certificate<\/strong><\/p>\n

Our Customer<\/strong><\/p>\n

OurTeam
<\/strong>
Our Package & Shipping<\/strong><\/p>\n

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.<\/p>\n

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton. <\/p>\n

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet. <\/p>\n

4, Customized Packing As Clients Request is Available.<\/p>\n

<\/h3>\n

Customer Feedback<\/b><\/p>\n

FAQ<\/strong><\/p>\n

1Q: Are you trading company or manufacturer?<\/b>
A: We are a factory, so we can provide competitive price and fast delivery for you.<\/p>\n

2Q: What kind of service can you provide?<\/b>
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.<\/p>\n

3Q: What’s kinds of information you need for a quote?<\/b>
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order\/ per month\/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.<\/p>\n

4Q: What shall we do if we do not have drawings?<\/b>
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.<\/p>\n

5Q: What makes you different from others?<\/b>
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.<\/p>\n

6Q: Is it possible to know how are my products going on without visiting your company?<\/b>
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.<\/p>\n

7Q: Can I have a trial order or samples only for several pieces?<\/b>
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.<\/p>\n

8Q: Why there is tooling cost?<\/b>
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.<\/p>\n

9Q: What is your terms of payment?<\/b>
A: Payment of sample order \u2264 1000USD, 100% T\/T full payment.
Payment of tooling or batch order \u2265 5000USD, 70% T\/T in advance, balance before shipment.<\/p>\n

10Q: What’s your after-sale service?<\/b>
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.<\/p>\n

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!<\/b><\/p>\n

\u00a0 <\/p>\n

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\n<\/div>\n
\n\n\n\n\n\n\n\n
Standard Or Nonstandard:<\/th>\nNonstandard<\/td>\n<\/tr>\n
Application:<\/th>\nElectric Cars, Motorcycle, Machinery, Agricultural Machinery<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Manufacturing Method:<\/th>\nRolling Gear<\/td>\n<\/tr>\n
Toothed Portion Shape:<\/th>\nCurved Gear<\/td>\n<\/tr>\n
Material:<\/th>\nCast Steel<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Customization:<\/th>\n\n
\n
\n Available\n <\/div>\n

|<\/span><\/p>\n

<\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"drive<\/p>\n

How do I calculate the required torque and power for a drive sprocket setup?<\/h3>\n

Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:<\/p>\n

    \n
  1. 1. Determine the Load:<\/strong> Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.<\/li>\n
  2. 2. Calculate the Torque:<\/strong> Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:<\/li>\n<\/ol>\n

    Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)<\/strong><\/p>\n

    where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.<\/p>\n

      \n
    1. 3. Account for Efficiency Losses:<\/strong> In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (\u03b7) into the equation. The formula becomes:<\/li>\n<\/ol>\n

      Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) \/ Efficiency (\u03b7)<\/strong><\/p>\n

        \n
      1. 4. Calculate the Rotational Speed:<\/strong> Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad\/s).<\/li>\n
      2. 5. Calculate the Power:<\/strong> Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:<\/li>\n<\/ol>\n

        Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad\/s)<\/strong><\/p>\n

        or<\/p>\n

        Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2\u03c0) \/ 60<\/strong><\/p>\n

        where 2\u03c0 is a constant used to convert RPM to rad\/s, and 60 is used to convert seconds to minutes.<\/p>\n

        By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.<\/p>\n

        \"drive<\/p>\n

        What are the best practices for storing spare drive sprockets when not in use?<\/h3>\n

        Proper storage of spare drive sprockets is essential to maintain their performance and longevity. When not in use, follow these best practices for storing spare drive sprockets:<\/p>\n

          \n
        • Clean the Sprockets:<\/b> Before storing, make sure the sprockets are clean and free from dirt, debris, or any contaminants. Use a brush or cloth to remove any buildup on the sprocket’s teeth and surfaces.<\/li>\n
        • Inspect for Damage:<\/b> Check the sprockets for any signs of wear, damage, or deformation. If you notice any issues, address them before storage, or consider replacing the sprocket if necessary.<\/li>\n
        • Keep in a Dry Environment:<\/b> Store the sprockets in a dry and controlled environment to prevent rust or corrosion. Moisture can lead to deterioration of the sprockets over time.<\/li>\n
        • Avoid Direct Sunlight:<\/b> Keep the sprockets away from direct sunlight or sources of heat. Prolonged exposure to sunlight can degrade certain materials and affect the sprockets’ performance.<\/li>\n
        • Use Original Packaging:<\/b> If possible, store the sprockets in their original packaging. The original packaging provides protection and prevents them from coming into contact with other objects that may cause damage.<\/li>\n
        • Keep Away from Chemicals:<\/b> Avoid storing the sprockets near any chemicals or substances that could potentially cause damage or reactions with the material of the sprockets.<\/li>\n
        • Organize and Label:<\/b> If you have multiple spare sprockets, organize and label them accordingly for easy identification and retrieval.<\/li>\n
        • Elevate from the Ground:<\/b> Store the sprockets on pallets, shelves, or racks to keep them off the ground and away from potential hazards or moisture.<\/li>\n
        • Rotate Stock:<\/b> If you have a stock of spare sprockets, rotate them periodically to ensure that older sprockets are used first, preventing any sprockets from sitting in storage for too long.<\/li>\n<\/ul>\n

          By following these best practices, you can ensure that your spare drive sprockets remain in good condition and are ready for use whenever they are needed.<\/p>\n

          \"drive<\/p>\n

          Inspection and Maintenance of Drive Sprockets<\/h3>\n

          Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:<\/p>\n

            \n
          • Regular Visual Inspection:<\/strong> Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.<\/li>\n
          • Lubrication:<\/strong> Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.<\/li>\n
          • Chain Tension:<\/strong> Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.<\/li>\n
          • Alignment:<\/strong> Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.<\/li>\n
          • Cleanliness:<\/strong> Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.<\/li>\n
          • Inspect Teeth Profile:<\/strong> Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.<\/li>\n
          • Replace Worn Sprockets:<\/strong> If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.<\/li>\n
          • Monitor Operating Conditions:<\/strong> Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.<\/li>\n<\/ul>\n

            It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.<\/p>\n

            \"China\"China
            editor by CX 2023-09-05<\/p>","protected":false},"excerpt":{"rendered":"

            Product Description Application \u2022 Agricultural equipment \u2022 Armament \u2022 Automobile industry \u2022 Computing equipment \u2022 Medical \/ dental instruments \u2022 Measuring instruments \u2022Miscellaneous equipment \u2022Pharmaceutical industry \u2022 Orthopedic implants \u2022 Safety equipment \u2022 Petrochemical industry \u2022 Industrial valves \u2022Fixing and movable equipment \u2022 Sanitary fittings \u2022 General machinery \u2022 Pumps and general connections \u2022 Food […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[138,1412,1270,472,144,1413,1414,150],"class_list":["post-1678","post","type-post","status-publish","format-standard","hentry","category-product-catalog","tag-china-sprocket","tag-cnc-sprocket","tag-custom-sprocket","tag-drive-sprocket","tag-manufacturer-sprocket","tag-spline-drive-sprocket","tag-spline-sprocket","tag-sprocket"],"_links":{"self":[{"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/posts\/1678","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/comments?post=1678"}],"version-history":[{"count":0,"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/posts\/1678\/revisions"}],"wp:attachment":[{"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/media?parent=1678"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/categories?post=1678"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/drivensprockets.top\/zh\/wp-json\/wp\/v2\/tags?post=1678"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}