Dry roll push granulator machine
Our company offers a wide assortment of machine measurements for substantial force granulating, which handles virtually all needs of the clients.If your creation is lower,you can select little variety device, if you have large creation, you can choose 1 or more sets of devices in accordance to your demands.And definitely the procedure of granulating is dry.
Working principle
Raw materials are sent into hopper by quantitative feeder, compactors use the pair of roller with the gap roll,leaving specified hole and rotation with the very same pace reversely. Shaft holders of 1 group of rolls are fixed, and the other 1 of team can slide to help the hydraulic cylinder press the rolls for abutting intently from each and every other. Many arc grooves with the identical form and dimensions are arrayed regularly on the roll surface. In accordance with various compressing ratios of concentrate on resources, the wave even though of arc groove of 1 roll shall be directed at that of 1 roll. When 2 rolls parallel each other horizontally, powder grained resources are, constantly and evenly fed in the hole amongst 2 rolls by means of their gravities and by way of a forced charger from earlier mentioned of 2 rolls. Following coming into the nip location, the components are gradually nipped by the rolls. With steady rotation of the rolls, the area that the materials occupy decreases steadily and is compressed stage by phase and reaches the highest shaping force. And then, as the stress lowers steadily later on, pressed blocks drop off the arc grooves of the rolls for recovered elasticity and gravity of the flaking machine and enter a crushing unit for crushing and then enter a sieving device for sieving. At last, grained merchandise are obtained. The powder supplies and massive particles which are substandard will return to bucket elevator and enter into the next process with new merchandise.
Specialized Parameters
| Product | DH240 | DH360 | DH450 | DH650 | DH850 |
| Roller diameter(mm) | 240 | 360 | 450 | 650 | 850 |
| Legitimate usable width(mm) | 80 | one hundred seventy-230 | one hundred ninety-280 | 290-330 | 380-450 |
| Roller speed(rpm) | fifteen,20,26,32 | 14,18,24,30 | ten-twenty five | ten-twenty five | 10-25 |
| Max forming stress(KN) | 320 | 800 | 1300 | 2100 | 2900 |
| Max rolled sheet thickness(mm) | four | eight | twelve | 16 | 25 |
| Rolled sheet output*(kg/h) | three hundred | 1600 | 3000 | 6000 | ten thousand-16000 |
| Granular dimensions(mm) | 2-five | 2-five | 2-5 | 2-five | two-five |
| Completed solution output*(kg/h) | 180 | 900-1300 | 1800-2500 | 3500-4000 | 6000-8000 |
| Primary device electrical power(KW) | 45 | 37 | 55 | a hundred and ten | 220 |
| Whole mounted capability(KW) | 20 | fifty five | ninety | 175 | 298 |
| Exterior dimension(mm) | 1500*1300*2500 | 2350*2000*2600 | 2600*2200*2900 | 3600*2800*3200 | 4200*3500*3500 |
| Total weight(t) | seven | 10 | 15 | twenty five | 33 |
Relevant illustrations
| Applicable examples | |||
| Identify of substance | Specification | Granular dimensions(mm) | Output(kg/h) |
| Potassium chloride, Russian pink potassium | DH360 | 2.~4.75 | one thousand~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Potassium sulfate | DH360 | 2.~4.75 | 1000~1300 |
| DH450 | 2000~2500 | ||
| DH650 | 3000~4500 | ||
| NPK fertilizer | DH360 | 2.~4.75 | 900~1500 |
| DH450 | 1800~2600 | ||
| DH650 | 3000~4500 | ||
| Ammonium chloride | DH360 | 2.~4.seventy five | 800~1000 |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Ammonium sulfate | DH360 | 2.~4.75 | 800~1000 |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Cryolite | DH360 | 2.~6. | 1000~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Antioxidant | DH360 | .3~2. | three hundred~400 |
| Zinc oxid | DH360 | 1.5~2.five | 350~500 |
| DH360 | one.5~6. | 800~one thousand | |
| Metal producing flux | DH360 | Olive form | 1000~1200 |
| Snow melt agent | DH360 | 2.~7. | 800~a thousand |
| Bromine chlorine hydantotin | DH240 | one.5~6. | ~three hundred |
| Medical intermediate | DH240 | .5~2. | ~200 |
| Surroundings defense | DH240 | 8.~15. | ~five hundred |
1.Pre-feeder
Outfitted with mechanical vibrating feed hopper with automatic management and timing vibration.
2.Quantitative feeder
Adopts frequency conversion altering pace to make certain the feeding accuracy.
3.Force-feeding screw hopper
It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visible glass window as well as feeding mouth assemblies and so on. Its perform is to even more accomplish degassing and carry out strain feeding.
4.Flaking machine
It is composed of still left and correct mounted bearing seats, body structure, 2 alloy metal rollers, 2 hydraulic oil cylinders, electric powered automatic pump station as well as tough tooth surface committed reducer and principal driving motor.
5.Crushing & granulating device
It is composed of reducing-up box, reducing-up major shaft and specific CZPT reducing blades and the major shaft is driven at high speed by the motor to crack the extrusion forming resources and gown into pellets.
6.Vibration display screen
It is outfitted with monitor block-evidence device and hassle-free to clear the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet merchandise and recycling powder.
7.Material return auger
It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.
8.Bucket elevator
Upper and reduced sprocket use assembly construction for the transportation of resources.
9.Manage cupboard
It is composed of the electrical factors this kind of as electric manage box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical products is managed and operated concentratedly.
Q:Do you provide the set up services right after ordering your equipment?
A:As for the one device, we provide the customers instruction.
As for the production line,we supply the skilled design drawing, and prepare the engineer manual the person put in the devices.Aid the user practice the competent staff.
Q:Can you be confident the donning components provide in foreseeable future?
A:We assure to supply the donning parts to user in potential.
Q:How about the guarantee of our equipment?
A:Our generation line, and single machine’s guarantee is 1 year.
Q: Do you allow us to visit your manufacturing facility for try out some machines?
A:We warmly welcome the clientele to arrive to our factory for striving each device.
Bushing Sprockets: Bushing sprockets can simplify chain technique routine maintenance by replacing only worn sprocket assemblies, whilst the bushings can even now be reused. The bushing also has a tightly tapered mating floor that can transmit larger torques than straightforward essential elements. Near-fitting surfaces provide greater overall performance in apps with heavy commence/stop operations or shock loads.
Metal Split Sprockets: These sprockets are break up in half for simpler installation into the chain method without having taking away the axle. The operator can place every single fifty percent into the chain just before bolting the halves with each other. This only allows the sprocket to be changed without dismantling the complete assembly and retains the operator from possessing to loosen or reposition the chain.
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