Solution Description
Customized Alloy Carbon Metal Items Elements Casting
one. Company Profile:
| Specializing in the manufacturing of lost wax expense castings and completed merchandise in carbon steel and alloy steel, our business is a world course manufacturer and provider of expense castings in China. It is made up of 2 major services, both steel casting foundry and CNC machining manufacturing facility which enable us to provide each precision castings and concluded goods with an yearly creation ability of more than twenty,000 tons, and the goods are primarily exported to Europe, The us, Japan and other locations around the globe. The headquarters of our firm is found in the CZPT industrial city Xihu (West Lake) Dis., HangZhou in China. It is very hassle-free to be attained with an useful geographic placement it is positioned about 30 kilometers absent from the Bei-lun Port which is the 2nd most significant port in China, and about fifteen kilometers absent from the Lishe Worldwide Airport. The principal production base of the solid steel foundry is situated in Qiucun Town, Xihu (West Lake) Dis., HangZhou, a distance of 15 kilometers away from the Headquarters. Our business was proven in 1992, it addresses a total spot of 40,500 sq. meters and now has more than 500 staff, such as ten engineers and sixty technicians. The firm owns a brand-new foundry, which covers an area of far more than 30,000 square meters. Our products protect a wide selection of industries which includes teach railway, automobile truck, building machinery, mining equipment, forklift, agricultural equipment, shipbuilding, petroleum machinery, development, valve and pumps, electric powered machine ,hardware, energy equipment and so on. We are able to create items in accordance to customers’ drawings or samples, we target on equally carbon steel and alloy steel. Up to today, much more than a hundred raw components and 5,000 varieties of various merchandise have been produced and made by us. We are common with the various industrial requirements, this sort of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards. |
two. Heritage:
Given that 1992
| 1992 | HangZhou Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng Equipment Manufacturing Manufacturing unit was established. Mostly engaged in machining. |
| 1999 | Renovation investment casting manufacturing strains in Xihu (West Lake) Dis.ng, generation of precision casting, generation ability of 5000 tons. |
| 2001 | Attained ISO9001:2000 certification. |
| 2003 | Goods commenced to export. |
| 2005 | HangZhou Xihu (West Lake) Dis. Huawei expenditure casting co.,ltd was proven. |
| 2007 | Cooperating with Bombardier, very first the OEM railway client overseas. |
| 2008 | All casting generation line moved to Huawei, generation capability of 15000 tons. Cooperating with Hyundai motor firm in North America, the first OEM car buyer abroad. |
| 2009 | HangZhou Qianhao steel product co.,ltd was recognized. Mostly engaged in machining and import & export business. |
| 2011 | Obtained TS16949:2009&ISO14001:2004 certificate. |
| 2012 | Cooperating with CZPT in Korea, first the OEM development machinery customer abroad. |
| 2013 | Huawei expanded creation ability to 20000 tons. |
| 2014 | Developing ERP creation management system, implementation of 6S administration. |
| 2015 | Developing a totally automatic wax and shell producing procedure flow line in Huawei. |
3. Overview of Manufacturing facility—Huawei Investment Casting
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four. Overview of Manufacturing unit—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
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five. Our Mission:
Generate the Greatest Price for Customers,Add for Products Producing in the Planet.
six. Our Values:
Moving with the Instances
Groundbreaking and Innovation
Harmony and Win-Get
Striving for Excellence
seven. Xihu (West Lake) Dis.n Assets:
Functioning Style: Sincere pragmatic , Persistent effort , Teamwork , Struggle&Transcend
Worker Picture: Elegant fashion, Polite and courteous, Warmly and humble, Be neither Arrogance nor Inferiority, Preciseness and Specialist.
| Xihu (West Lake) Dis.n sources | |
| Casting Engineers | three |
| Materials Engineers | 1 |
| Heat Remedy Engineers1 | one |
| Machining Engineers12 | 5 |
| Professional Technician | 12 |
| QA | 28 |
| Manufacturing Administrators | fifty five |
| Revenue &Customer Services Staffs18 | eighteen |
| Immediate Labor | 390 |
| Total :513 | |
8. Annual Turnover:
Expected Target : Up to 2571, annual turnover exceeds sixty million pounds
| Annual turnover(Unit: Million Pounds) | |
| 2005 | $ 7.4m |
| 2006 | $ 9.0m |
| 2007 | $ twelve.6m |
| 2008 | $ 16.0m |
| 2009 | $ 10.7m |
| 2571 | $ 15.5m |
| 2011 | $ eighteen.4m |
| 2012 | $ 17.6m |
| 2013 | $ 26.9m |
| 2014 | $ 32.6m |
| 2015 | $ 34.1m |
| 2016 | $ 36.6m |
9. Product Descripition:
| Description | Expenditure casting |
| Content | Carbon steel, alloy metal, stainless metal |
| Procedure | Lost wax casting + cnc machining |
| Casting dimension tolerance | CT7 |
| Casting surface area roughness | Ra 12.5um |
| Casting fat range | .1-90kg |
| Size | Max linear dimensions: 1200mm, Max diameter dimensions: 600mm |
| Machining Precision | Positioning precision .008mm, Rep. position. accuracy .006mm |
| Machining surface area roughness | Ra0.8~6.3um |
| Max Machining Vacation Of Spindle | 1900mmx850mmx700mm |
| Max Machining Turning Diameter | 830mm |
| Substance regular | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR……. |
| Surface treatment | KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating |
| Provider offered | OEM & ODM |
| Good quality management | flaws,one hundred% inspection ahead of packing |
| Application | Practice & railway, automobile& truck, design machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, building, valve and pumps, electric powered machine, hardware, electrical power equipment and so on. |
10. Solution Profile:
| one. Material percentage | alloy steel:forty five% carbon steel:35% stainless metal:10% iron:ten% |
| 2. Casting weight percentage | .1-5kg:forty% 5-20kg:30% twenty-40kg:twenty% earlier mentioned 40kg:ten% |
| three. Sector percentage | Parts for teach & railway: twenty five% Components for auto & truck: thirty% Parts for construction equipment & forklift: twenty five% Components for agricultural machinery:10% Other equipment factors:ten% |
| 4. Globa industry share | United States:30% Europe:35% Japan& Korea:15% Domestic marketplace:fifteen% Other:15% |
| 5. Generation ability | Manufacturing Potential: twenty five,000 tons / yr The Current Production Output: 18,000 tons / year Manufacturing Saturation Share:72% |
eleven. Production Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece lower-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat remedy
12. Significant Machining Equipment Listing:
| Machining Abilities | |
| A few-Axis turning centre: 1 | Four-Axis Vertical Device Heart: 21 |
| Four-Axis Horizontal Device Centre: one | CNC Milling Machine: six |
| Vertical Lifting Milling Device:4 | Universal Milling Equipment: 2 |
| Aircraft Milling Equipment: two | Fase Milling Device: 3 |
| CNC Lathe Machine: 27 | Oblique Xihu (West Lake) Dis. CNC Lathe Equipment: 2 |
| Motor Lathe Equipment: six | Unique Lathe: 5 |
| Radial Drilling Machine: 4 | Porous Drilling Equipment: 1 |
| CNC Drilling Equipment: 5 | Cylindrical Drilling Machine: 11 |
thirteen. Essential Screening Equipments:
| 1.Immediate-Reading through Spectrometer | 12.3D Scanner |
| two.Non-contact infrared thermometer | thirteen.Coordinate Measuring Machine |
| 3.Metallographic Microscope | 14.Floor Roughness Tester |
| four.Pressure Tester | 15.Ultrasonic Screening Device(HS600) |
| five.Reduced Temperature Chamber For Impact Specimen | sixteen.Coating thickness gauge |
| 6.Influence Test Equipment | 17.Moveable CZPT Particle Tester |
| 7.Magnetic Particle Testing Device | eighteen.Transportable Hardness Tester |
| 8.Ultrasonic Testing Equipment | 19.Hardness Take a look at Machine |
| nine.X-ray tester | 20.Rockwell Hardness Examination Device |
| 10.Surface Roughness Tester | 21.Speak to infrared thermometer |
| 11.Movie Measurement Device |
14. We give different take a look at facilities as mentioned below:
| 1. Chemical analysis |
| two. Tensile power |
| 3. Elongation rate |
| four. Shrinkage charge |
| 5. Effect test |
| 6. Harness check |
| 7. Metallography |
| 8. Non-harmful tests(including dye-penetrant, ultrasonic, CZPT particle and radiography) |
| nine. Surface roughness test |
| 10. CMM test |
| 11. 3D scanner |
15. APQP and Inspection Report:
APQP-Casting
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APQP-Machining
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Inspection Report-Casting
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Inspection Report-Machining
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Other Quality Document
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16. Main Competition Positive aspects:
Rewards 1:High Engineering and Specialized Functionality
- An industry’s prime engineering specialized staff , with special capabilities and rich knowledge in product design and style, casting ,heat treating and machining fields.
- Based mostly on consumer demands, in the starting of item growth, supply a answer, casting style, by structural component created to casting parts, improve the product style, then decrease expenses and creating the ideal price for the buyers.
- Specific Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Proficient with Those Troubles at Wax Injection & Shell Creating Processes When Producing the Parts with Inner-Sophisticated-Constructions.
- Use casting simulation investigation technique computer software 100% to make sure the good results of the a single-time demo sample.
Rewards 2: Sophisticated Inspection Gear & Powerful Quality Assurance Ability
- Our testing equipments are not only leading in the business, and also has a quite complete variety, they are components guarantee to ensure us continue to give large-good quality items for our consumers.
- Carrying out ISO9001 and TS16949 top quality administration program, entire implementation of 6S and Kanban website administration, which is sollicitatie guarantee of the good quality.
- IQC, IPQC and FQC top quality administration team to control the total manufacturing process, successfully avoid the technology of unqualified solution.
- Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
- We sticks to the top quality administration philosophy that “Starting up from the customer requirements and ending with their gratification, concentrating on customer calls for and exceeding their anticipations”.
Advantages3: Very good Client Support
- XIHU (WEST LAKE) DIS.NG can provide consumers with great provider, our staff have abundant commercial encounter, good language capability, and rich foundry or mechanical qualifications. We are dedicated to delivering customers with precise, watchful and fast support.
- Quotation, High quality Grievances and Email Reaction get quick effective feedback inside forty eight hrs.
- We have carried out an data-based management which is driven by an ERP and PMC system, to guarantee on time shipping charge: ninety five%
Benefits 4: Effective Deep-processing Capability
It is the ideal core aggressive benefit different with others in the market
- Machining functionality as the very same as casting, the machining CZPT is fully unbiased from the casting foundry and has an independent management staff and personalized business design to suit.
- XIHU (WEST LAKE) DIS.NG has finished a transformation and upgraded to a deep-processing producer with expanded production abilities and is fully commited to be geared up with other abilities other than casting, we target on building terminal items for best-finish marketplaces.
- Higher technical material in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive gain, it is the greatest choice for you.
17. Get in touch with Information:
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