Categories: 从动链轮

用于卷材处理机械的链轮

Coil Handling Machinery

Coil handling sprockets drive the chain conveyors and turnstile mechanisms that transport steel, aluminium, and paper coils through slitting, levelling, and packaging lines. Heavy coil weights (up to 30 tonnes) demand duplex/triplex configurations with 4140 alloy steel.

技术规格

范围 范围 风俗
沥青 19.05–38.1mm 是的
ANSI #60–#120 / ISO 12B–24B 是的
牙齿 13–40T 9–76T
材料 4140合金钢 SS304
硬度 HRC 40–50
中心 量子点/分体 量子点
钻孔 H7, 30–80mm QD扩展
斯特兰德 双工/三工
速度 最高转速可达 1200 转/分
表面 黑色氧化物/锌
温度 -20°C 至 +60°C
TIR ≤0.03毫米
键槽 DIN 6885 / AS 1403 帝国
润滑 ISO VG 30-68
疲劳 超过1000万次循环
安全系数 ≥5:1
重量 1–15公斤
噪音 <72 分贝
灰尘/碎屑 缓和
证书 ISO 9001,EN 10204 3.1

优势与劣势/工作原理

✅ 4140 alloy steel for extreme shock loads — C45 fails in this application.

✅ HRC 40-50 hardened teeth — resists metal scale abrasion.

✅ Precision bore 0.025mm TIR — vibration-free operation at production speed.

✅ Full EN 10204 3.1 material traceability — meets audit requirements.

地点: Coil car chain, turnstile drive, threading table, exit conveyor. 功能: 将电机扭矩转化为精确的物料输送和加工运动。

兼容性/选择

OEM: Danieli*, SMS Group*, Primetals*, Andritz* systems. *Compatibility reference only.

选择: ❶ Match chain pitch ❷ Shaft bore → hub type ❸ Tooth count for speed ratio ❹ Material grade for environment ❺ Surface treatment for corrosion protection.

安装/故障排除

安装: LOTO → 释放链条 → 拆下旧链轮 → 安装新链轮(TL = 快速更换) → 对齐 → 张紧 2-3% → 润滑 → 测试。

问题: 链条打滑 = 链轮磨损(两者均需更换)。振动 = 不对中/孔径跳动。噪音过大 = 链条干燥。链条跳齿 = 链条拉长 + 链轮磨损(两者均需更换)。

案例研究

Wollongong, NSW: “Precision sprockets matched OEM specs. Running well.” ★★★★★

新南威尔士州悉尼: “Split hub saved hours during shutdown. Material certs provided.” ★★★★★

昆士兰州布里斯班: “Consistent quality across multiple orders. Hardened teeth lasting well.” ★★★★☆

南澳大利亚州阿德莱德: “QD bushed on large shaft. Rapid installation, running true.” ★★★★★

维多利亚州墨尔本: “Professional documentation, competitive pricing, reliable supply.” ★★★★★

常问问题

最适合这种应用的材料是什么?
由于承受极大的冲击/疲劳载荷,4140合金钢是此应用的最低要求。
与原厂设备兼容?
Yes. Our ANSI/ISO sprockets are dimensionally interchangeable with OEM components from Danieli, SMS Group, Primetals, Andritz
有分体式花鼓吗?
是的。分体式轮毂有多种常用尺寸,无需拆卸链条即可现场更换。
包含材料证书吗?
是的。每份订单均附带 EN 10204 Type 3.1 标准。
最低起订量?
一件附带完整文档的商品。

传动链

衬套

✅ ISO 9001 ✅ ANSI/ISO ✅ EN 10204 3.1

Ever-Power Australia:15 年以上经验,3200 多个 SKU,CNC 精密加工,工程支持。

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