Sawmill Equipment
Sawmill sprockets drive log deck chains, carriage feed mechanisms, debarker conveyors, and timber sorting systems. Operating in wet, resinous environments with heavy log impacts requiring 4140 steel, zinc-nickel coating, and split hub construction.
Technical Specifications
| المعلمة | يتراوح | مخصص |
|---|---|---|
| يقذف | 19.05–38.1mm | نعم |
| سلسلة | ANSI #60–#120 / ISO 12B–24B | نعم |
| أسنان | 13–40T | 9–76T |
| مادة | C45 / 4140 | SS304 |
| صلابة | HRC 40–50 | — |
| مَركَز | QD / Split | كيو دي |
| ثقب | H7, 30–80mm | امتداد QD |
| ستراند | Simplex / Duplex | — |
| سرعة | Up to 600 RPM | — |
| سطح | HDG / Zinc-nickel | — |
| درجة حرارة | -20°C to +60°C | — |
| TIR | ≤0.03 مم | — |
| مفتاح الفتحة | DIN 6885 / AS 1403 | الإمبراطورية |
| Lubrication | ISO VG 30-68 | — |
| Fatigue | >10M cycles | — |
| Safety Factor | ≥5:1 | — |
| Weight | 1–15 kg | — |
| Noise | <72 dB | — |
| Dust/Debris | Extreme | — |
| شهادة | ISO 9001، EN 10204 3.1 | — |
Advantages vs Inferior / Working Principle
✅ CNC precision teeth for accurate material feed positioning.
✅ HRC 40-50 hardened teeth — resists wood resin/bark abrasion.
✅ Split hub / QD for field replacement — minimises expensive downtime.
✅ Full EN 10204 3.1 material traceability — meets audit requirements.
Locations: Log deck chain, carriage drive, debarker, green chain, trim saw feed. وظيفة: Convert motor torque into precise material feed and processing motion.
التوافق / الاختيار
الشركة المصنعة الأصلية: Wood-Mizer*, Helle*, EWD*, Linck* systems. *Compatibility reference only.
يختار: ❶ Match chain pitch ❷ Shaft bore → hub type ❸ Tooth count for speed ratio ❹ Material grade for environment ❺ Surface treatment for corrosion protection.
Install / Troubleshoot
Install: LOTO → release chain → remove old sprocket → mount new (split hub = no chain removal) → align → tension 2-3% → lubricate → test.
Issues: Chain riding teeth = worn sprocket (replace both). Vibration = misalignment/bore runout. Excessive noise = dry chain. Chain skipping = elongated chain + worn teeth (replace both).
دراسات الحالة
Launceston, TAS: “Precision sprockets matched OEM specs. Running well.” ★★★★★
Sydney, NSW: “Split hub saved hours during shutdown. Material certs provided.” ★★★★★
Brisbane, QLD: “Consistent quality across multiple orders. Hardened teeth lasting well.” ★★★★☆
Adelaide, SA: “QD bushed on large shaft. Rapid installation, running true.” ★★★★★
Melbourne, VIC: “Professional documentation, competitive pricing, reliable supply.” ★★★★★
التعليمات
Best material for this application?
Compatible with OEM equipment?
Split hub available?
Material cert included?
الحد الأدنى للطلب؟
Transmission Chains
Bushings
✅ ISO 9001 ✅ ANSI/ISO ✅ EN 10204 3.1
Ever-Power Australia: 15+ years, 3,200+ SKUs, CNC precision, engineering support.
